• Gender: Male
• Age: 34
• Designation: Senior Production Engineer
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Madhya Pradesh
• Work Experience: 12 Year(s)

Education

BE Mechanical from RGPV BHOPAL with 70%  in 2016
Diploma in Mechanical Engg. RGPV BHOPAL with 71% in 2012
H.S.C. from M.P Board with 60% First in 2008

Skill Sets

CORE COMPETENCIES
Production Operations
Project Execution
Maintenance Operations
Preventive & Predictive Maintenance
Cost Saving Initiatives
Spare-Parts/Material Planning
TPM/Kaizen/Six Sigma/5S Implementation
Quality Assurance/ Auditing
Safety
MIS/ Documentation
Manpower Management/ Training's

Work Experience

Production Senior Engineer.
Growth Path: Joined as engineer and got promoted as Production Senior engineer.
Since july2012 to present
Company profile- global specialty packaging company. We deliver extraordinary packaging solutions that cater to the FMCG and Pharma space

Job profile-
Handling the sole responsibility for developing the Manufacturing Processes as per the requirements, achieving the production targets and process capability for the customer products by performing various improvements
Responsible for:
Handling tool change & machine setting at the time of product change & maintenance, conducting the machine audits & following-up with corrective & preventive actions
Maintaining the HMP (Harmonized Manufacturing Policies) and GMP (Good Manufacturing Practices) Documents
Maintaining the food safety policy in shop floor
Following-up for TPM & Kaizen activities, reducing the spare-parts consumption and attending to breakdown maintenance
Involved in preparing:
Day-to-day Machine Performance Report & following-up for the Machine Breakdown Analysis like Why-Why Analysis
MTI Report and delivering Monthly Presentation
Production Report and making entry in SAP System
Formulating Standard Operating Procedures for simplifying the Machine Operations and interacting with the PPC for smooth function of Production Line and conducting safety audits & implementing corrective actions

Highlights:
Proactively participated in Six Sigma, Kaizen, ISMS and 5S Manufacturing Process to improve productivity
Played a key role in handling:
Laminate & Plastic to Sleeve of required length using High Frequency Seam Welding Technology
Sleeve & Polymer Granules to Tube (Sleeve Welded to Formed Shoulder) with Shoulder of required shape and dimensions using Compression Moulding Technology
Closure Fitment to the Orifice (Shoulder & Thread) of the Tube using Torque
Significantly contributed in Maintenance Work entailing:
Daily Shift Preventive Maintenance (10 minutes) work as per check sheet
Monthly Preventive Maintenance (8 hours) work as per check sheet at work on month first date
Weekly Preventive Maintenance (4 hours) work as per check sheet in middle and end of month

AREAS OF EXPERTISE
Developing & implementing production plans and ensuring timely accomplishment of production targets; identifying scope for modifications in process flow, working practices, etc. for improvement in Quality & Productivity
Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability & safety of equipment; offering suggestions on Overall Equipment Effectiveness (OEE) for improving productivity
Formulating plans for tackling breakdowns & emergency situations and taking suitable actions; taking stringent quality measures, ensuring adherence to environment & safety regulations and organizing activities for continual improvement & cost reduction
Overseeing manpower planning and ensuring optimum resource utilization to achieve the set production targets; developing plans for material availability, inventory control and following-up for procurement with Purchase Department
Initiating Quality Circle activities TPM, 5S, Six Sigma, Kaizen, ISMS, etc. on the shop-floor to improve productivity & quality and reduce cycle time; facilitating assessments, audits & maintaining necessary records to ensure compliance with quality standards
Maintaining peaceful & amicable work environment in the organization and evaluating the work performance of personnel; imparting training to the staff for increasing their effectiveness at different stages of work

PROFILE SUMMARY
Mechanical Engineer offering nearly 7 years of rich experience in Production & Maintenance Operations and Quality Assurance with reputed Manufacturing Companies
A Customer –Centric Professional with a record of driving numerous Quality Enhancement, Cost & Energy Saving techniques like TPM, Kaizen, 5S & Six Sigma and ISMS to achieve substantial reduction in production expenditures & work within the budget
Skilled in managing Production Operations with key focus on profitability by ensuring optimal utilization of resources/spare-parts; abilities in overseeing performance bottlenecks & taking corrective measures through tools like Why –Why Analysis to avoid the same
Expertise in handling Extruder Line, Capping, Heading, Seaming, etc. and managing the maintenance of HMP (Harmonized Manufacturing Policies) & GMP (Good Manufacturing Practices)&food safety Documents; abilities in handling Pneumatic s & Hydraulics Equipment's
Excels in conducting Preventive/Breakdown Maintenance & Condition Monitoring of Machines to increase machine reliability & safety; well versed with working in SAP
Strategic ability in striking excellent coordination with all involved divisions within the organization including Procurement, Vendor Development, Logistics and Materials
An Effective Communicator with strong people management, coordination & analytical skills; proven abilities in planning & managing resources and guiding them for process excellence