Ref. No. : CA - 30218 - (Production - Moulding – with 9.8 years in Plastic Industry)

Skill Sets

6 Years of Hardcore Experience in Injection Molding Process, Assembly, PPC as Engineer .

Computer Proficiency
Knowledge of Empro Based on FIFO equal to SAP, IFS.
MSOffic Applications (world/Excel/PowerPoint)
Basic knowledge

Work Experience

Sr.Engineer – (Production)
From MAR 2021 To JUNE 2021
Company profile- Automobile sealing part Enclosure Company for all Passenger Car manufactures in INDIA (HYUNDAI, RNTBCI,ASAI, HSI)

Engineer – (Production & Tool Room)
Jul - 2015 to Feb - 2021
Company Profile: leading Manufacturer, Supplier of Plastic auto parts , Emblems Wheel Rim Covers, body side moulding

Job Profile:
Process Setting, Machine allotment according production plan, Expedite Mold allotment for maintenance & Manpower planning.
PPC for production and executing plan vs actual
Process Study for Critical process.
New mold trail/Analysis
Daily basis target achieved as customers DI and N+1
Dispatch without failure
Process Optimization, Controlling of Parameters, Process Stability and standardization.
Continue reducing the customer and internal rejection.
Continue focusing on cost reduction and cost saving
Improving OEE, to run the M/C with full efficiency.
To concentrate on Customer Audits points / Improvement activities
Trainer for Technicians, Group Leaders & Operators.
Able to operate 50t to 1800t machine.
Familiar kanban system, flow charts, 3C, 5S, & Problem solving method.
Maintain the shift production report, WIS, SMP; TS audit records, offer note, preheating note.
Taking Care of full production And Assy. Dept. And directly reporting to manufacturing Head.
Tool Validation planning
Material trial

Project Facing:

Handled K-2/I-2 /XBA/PH-2(H-79)/HHA (CAPTURE) & new project PB1D & PH-3(H-79)/PY1B/HBC/TRIBER.
Verna/Venue/BI3 and SU2I
QY

TECHNICAL EXPERTISE:
Machines used
Injection molding machine:- MISTUBUSHI, TOSHIBA, FERROMATIC, TOYO.
Power press machine:- HMT, NISSAI
Mould used for PPC

Hot runner, cold runner, Direct gate, Valve gate, Sequence gate, Single core, Two core, and more than two core, insert mould.

Robots knowledge in injection molding machine:
Operating knowledge of REMAK, WITTMAN robots in injection molding machine

Material Used
Processed various type grade of Poly Propylene, Nylon 6 & 66, ASA, ABS, POM, PC+ABS, PVC, TPO etc.
Achievements:-
System simplification by introducing check sheets, Work Circuit.
Facing ISO/TS audit / IATF audit / ASES Audit as per Nissan standard.
Playing a lead role to train a new comers and control whole shop floor operation team in terms of technical support and product trouble shooting.
Knowledge about Tape assy. Line and plating part quality.

Knowledge about pattern production, Ganchi , Muda, Gemba, TLB
Knowledge about KANBAN process

Training
ISO/TS 16949
IATF Audit
Defect Prevention And Poka-Yoke Training
Basic TPS training

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