• Gender: Male
• Age: 29
• Designation: Senior Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: Tamilnadu
• Work Experience: 34.3 Year(s)

Education

Bachelor of Engineering (B.E) from Mechanical Engineering CIT, Coimbatore with First Class
Diploma In Mechanical Engineering from Govt. Polytechnic
Diploma In Chemical Process Instrumentation and Control from Annamalai University

Skill Sets

NIL

Work Experience

Senior Production Manager
Since April 2004
Company Profile: Manufacturing of household products, Tables, water tanks. Part of a group having business at Nigeria, Ghana, Taiwan, India, Dubai and Gambia.
Job Profile:
To foresee the full production activities in Injection Molding, Blow molding and assembly operations.
Meet out the target set by the management for all injection molding and Blow Molding parts.
Meet out the marketing dept requirements qty wise and colourwise on time every time.
New molds tryouts and target fixing
Optimization of process parameters and fixing targets
Effective utilization of man, machine and material
Effective utilization of reground in injection, blow molding.
Taking care and maintain all Molds in Injection and Blow moldings
Taking care of Tool room facilities in house.
Achieved:
Increased the production output with optimized parameter by 45% average within 3 years of time frame (Dec 2004 to till date).
Reduced the rejection from 5.4% of average upto the year 2004 to 0.96% average in the year 2007.
Reduced the lumps generation from 0.98% to 0.18%
Increased the overall machine utilization from 71% to 87% within 3 years
Reduced the machine Vs man power ratio from 2.5 to 1.58
Reduced shop floor inventory by 66% by proper planning and follow-ups
Reduced assembly WIP inventory by 80% by proper planning
Reduced the power cost from 1.24 units/ Kg to 1.02 units/ Kg by increased output, effective utilization of machines, proper monitoring of the MD and increasing of capacitor banks.

Production Engineer
From Feb 1990 to April 2004
Company Profile: Manufacturer of Dies, Jigs & Moulds, Design Center, Powder Coated Part, Precision Machining Division & Tool And Die Making

Production Supervisor
From July 1985 to Feb 1990
Nataraja Plastics

Strength:
First class B.E in Mechanical Engineering
22 years working and sound knowledge in Plastic Injection Molding, Blow Molding, Extrusion and Rotational (Roto) molding.
Can handle any no of machines and any sizes of machines.
Know how to reduce rejections and increasing productivity
Sound knowledge in setting exact parameter with optimized setting
Knowledge in PU foaming
Know how to planning in such a way that reducing inventory
Know how to plan the parts and balance for assembly line.
now the process flow with minimum manpower for maximum output in ssembly (ABC analysis).
Knowledge in maintenance of Injection, Blow, Roto molding.
Knowledge in Mold maintenance and handling of tool room machineries
Can handle metrological Instruments
Perfect Color Matching
Packaging and transit design

Future Goals

To undertake the responsibilities and challenges of a position in project-oriented engineering. The position would ideally incorporate project management, problem solving and technical innovations.