• Gender: Male
• Age: 42
• Designation: Senior Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Work Experience: 20.9 Year(s)

Education

Master in Business Management (MBA in Operation) from Sikkim Manipal University.2012

Skill Sets

Machines
Conventional Injection molding machine from 80Ton to 1600Tons.
Blow molding machine with up to 5 ltr capacity. Samsung Sikka CMP like machinery.

Moulds
Hot runner/Insulated runner
Single cavity to multi cavity

Materials
Commodity Plastic - PP, PE, PS, PVC,HDPE, etc.
Engineering Plastics - ABS, PC, PA, Polyester, SAN, HIPS,

Basic Training completed from Lexi Pens Mumbai

Work Experience

Sr. Manager Sr. Manager
From July 20 to Till date
Company profile- manufactured Plastic PVC Pipes and Bathroom Fittings & Accessories.

Job Profile:-
Develop, introduce, maintain and continuously improve manufacturing processes for existing and new products to assure that effective technology, team member suggestions, and process control techniques are all utilized to produce products, which meet customer requirements.
Managing and mentoring a team of employees/service technicians and Engineers, ensuring optimum performance through Performance Appraisal System (KRA).
Meeting with Company CFO and other helping dept for smooth production and purchase dept for required material Procurements on a regular basis.
Maintain the budget for dept.
Cost Saving projects for Plant.
Making Plant as a Profit center .
Inventory control system.
Reduce Manpower.

Plant Manager
From Jan.15 to July 20
Company Profile : Manufacturer of Medical products and Plastic Bottles and Caps.

Job Profile :
Responsible for production planning, manpower handling, inventory of raw material, interacting with concerned dept. Heads for smooth operations
Overseeing documentation reeling to production for 90-95% utilization of resources like machines, materials & manpower.
Conducting rejection analysis & controls for reducing in-process rejections.
Ensuring down time reduction for production efficiency of 98%.
Maintaining order fill ratio of 99% and ensure cycle time reduction.
Handling Six sigma Projects and 5-S activity for reduction in process & customer rejections.
Providing Training to new inductees & workers.
Achieved raw material yield up to 95%.
Achieved process rejection up to 3%.
Vendor finalization on time delivery performance of vendor etc.
Co-ordination with Tool room personnel for conducting new mould trials and interact with R&D personnel for feasibility of new materials.
Developed new method for better utilization of manpower and reduction of material wastage.
Maintaining shop floor discipline & documentation.

Executive Engineer Production.
Nov.2008 to Jan. 2012
Company Name: Prince Pipes & Fittings Pvt Ltd.
Company Profile : Manufacturer of PVC Pipes and Fitting

Job Profile :
Adherence of production plan vs. actual qty.
Oversaw production activities on shop floor as per production plan for achieving quantity and quality.
Up-grade production process for flawless targeted production and better utilization of manpower and machines.
Assisted Operation manager for conduction spot training program for worker, supervisor and other staff personal to improve the quality awareness & to maintain production disciple.
Co-ordination with Tool room personal for conducting new mould trials and interact with R&D personnel for feasibility of new materials.
Developed new method for better utilization of manpower and reduction of material wastage.
To ensure on time availability of all accessory and raw material for production
To ensure delivery as per SOP / customer specification
To ensure rejection PPM ,Yield of material & OEE as per target and bench marking.
Daily sunrise & sunset meeting with team member to review routine activity.
To analyze monthly capacity plan as per customer dispatch order.
Involvement of New Project, Plant Lay Out and M/C Installation.
To ensure complete compliance with statutory norms ISO 9001 & EMS ( ISO 14001).
To analysis and take corrective measure to improve the plant productivity.
To ensure the machine condition and machine breakdown.
Involvement in machine maintenance to achieve zero breakdown

Production Shift Engineer
July 2004 to Aug 2008
Company Name : Varroc Engineering Pvt.Ltd.
Job Profile :
Looked after Body Trim Assembly (including allocation of manpower as per Production schedule).
Production Efficiency Report Preparation with downtime Analysis, Process scrap.
Handled shift production of injection molded items.
Providing spot training to worker.
Conducted new trials of new molds.
Handling trouble shooting.