Diploma in Mechanical Engineering From State Board of Technical Education, in 1992
Diploma in Computer Application From (Alpha Institute of Computer Education)in 1994
10th From (Government of Kerala) in 1987
Designing and development of new machinery with my own Ideas.
Root Cause Analysis (RCA) and corrective action. (CA)
Troubleshooting issues.
Cost Control (Spare parts & Maintenance cost).
Good knowledge about MS-Office (Word, Excel & Power point) and Adobe Photoshop & Illustrator.
Sr. Manager - Operations
Since May 2018
Company Profile: Leading Manufacturer of Polymer products.
Job Profile:
Maintaining and controlling Maintenance team and handling all kinds of technical problem of the Tape plants (Lohia & BSW ), Winders (Lohia, & BSW), Loom (LSL 6, NOVA 6 JAIKO & BSW) Lamination, (BSW) Valvomatic (Lohia ) and BSW Convertex-120 & CL 140 Machines, Manual Stitching, Printing (BSW, PELICAN & JP), Air compressor, Chiller Plant, Bale Press Machine, Recycling etc.
Maintaining and controlling Maintenance team and handling all kinds of technical problem of the Tape plants (Lohia & BSW ), Winders (Lohia, & BSW), Loom (LSL 6, NOVA 6 JAIKO & BSW) Lamination, (BSW) Valvomatic (Lohia ) and BSW Convertex-120 & CL 140 Machines, Manual Stitching, Printing (BSW, PELICAN & JP), Air compressor, Chiller Plant, Bale Press Machine, Recycling etc.
Installation and commissioning of Tape plants, loom, Lamination, Printing Valvomatic, and Convertex machine. Production planning, Process control and Manpower management.
Analyzing the cause for low production of Tape plant, Loom, Valvomatics and Convertex machines and Increase the productivity.
Provide leadership and direction for coordination of Team Members, advice preventive maintenance works for teams which minimizes service repairs of machine in long run.
Monitoring the usage of spare parts and follow up with purchase department from time to time for the requisition if required. Managing maintenance schedules and ensure the spare parts quality and spare parts budgets and responsible for expenses of maintenance work.
Evaluate and analyze the individual performance of each team member and motivate them to perform even better and responsible for submitting yearly appraisal report of each team member to top management.
Maintain all maintenance related records and daily maintenance activities and troubleshooting activities while reporting to the General Manager/directors.
Maintenance Manager
May 2015 To Dec 2017
Company Profile : Manufacturer of HDPE Woven Sacks, Leno Bags & Packaging Bags.
Job Profile :
Evaluated production processes and equipment to find opportunities for improvement. Operated manufacturing equipment to maximize production and minimize downtime.
Maintaining and controlling Maintenance team and handling all kinds of technical problem of the Tape plants (T-Die and Blow Die), Winders, Lamination, Auto cutting, Stitching, Printing, Looms, Air compressor, Water pumps, Recycling etc…
Managing all preventive maintenance and breakdown maintenance work of machine and monitoring availability and usage of spare parts and follow up with purchase departments.
Monitoring and evaluating each team member's performance and all maintenance related report sent to Factory Manager.
Maintain records and daily maintenance activities and troubleshooting activities while reporting to the General Manager.
Team Leader (Maintenance)
2005 TO 2015
Company Name : Arc International
Company Profile : Leader in Table Ware manufacturer & supply. Manufacturing world’s renowned brands like Luminarc, Arcoroc, Cristal d' Argues, Salviati, and Mikasa. They specialize in making Tableware like dinnerware, drink ware (tumblers, decorated drink, jug, and bock), decorative accessories (vases, bowls, candle holder, and ashtray), storage using Clear Glass and Opal material.
Job Profile :
Managing and controlling the Maintenance team and handling all kinds of technical problem of the Shrink-wrapping machine (Rochman, Clearpack and Preferred pack), Auto Sleeve Machines, Stretch Film Machines, Laser Machines, Labeling Machines, Cartoon Sealer, Conveyors and Tunnels etc.
Provide leadership and direction for coordination of Team Members, advice preventive maintenance works for teams which in turn minimizes service repairs of machine in the long run.
Introducing new Ideas and solution to top management related Innovation and new project.
Overall control of HACCP line (SGCC machine, Vision, Bottom, Rim Inspection machines and Robot).
Participating as a main member in Lean project meeting and other meeting of top management every month for innovative Ideas for new project work.
Monitoring the usage of spare parts and follow up with purchase department time to time for the requisition if required.
Managing maintenance schedules and spare parts budgets and responsible for expenses of maintenance work.
Evaluate and analyze the individual performance of each team member and motivate them to perform even better and responsible for submitting yearly appraisal report of each team member to top management.
Supervision of maintenance activities of multi-disciplined team personnel.
Maintaining records of daily maintenance activities in logbook.
Maintenance Engineer
Jul 1999 TO 2005
Company Name : SRI Narashima Plastic Industries
Job Profile :
Look after Plant involving Torrey make extruder (T-Die), Phyllis make extruder (Blow-Die), Winders, Loom, Air compressor & Water pumps etc.
Responsible for Preventive and Break down Maintenance work of plants.
Responsible for the plant and equipment maintenance and replacement of worn-out parts.
Evaluate the performance and condition of Machines.
Making daily and monthly reports of production.
Fabrication Foreman
Aug 1992 To 1999
Company Name : Steel Industrials Kerala Ltd
Job Profile :
Collecting jobs from the Manager
Checking the drawing, whether it need any correction
Planning how to make the job more quickly
Planning how and where to do the jobs as per drawing
To allocate sufficient skilled and talented worker on jobs
Arrange proper materials and equipment for the workers
Checking the Lay out and marking correctly
Supervising maneuvering of materials by overhead crane without any accident Making a safe atmosphere for the workers
As soon as the job done offering the job to quality control for the approval.
After the job is done giving the feedback to the Manager.
Extra Curricular Activities
A talented Artist, I have provided many oil paintings to the National art gallery of Chennai, Bangalore& Dubai.
Profile
Twenty-seven years’ experience in various industries, Out of which Ten years of experience in the Plastics Industry, Ten years’ experience in Glass Industry and Seven years’ experience in Fabrication Industries. Profound knowledge in the working of PLC-controlled machines and the Installation and commissioning, maintenance and repair of a variety of electro-mechanical equipment. Establish Maintenance procedures, Maintenance checklist, preventive maintenance schedule, Develop and implement preventive maintenance checklist, review daily break downs, perform root cause analysis (RCA) of break downs, Complete Implementation of corrective and preventive maintenance procedure, Train people to improve maintenance methods.
To utilize my experience & knowledge in the successful completion of the given task & in the long run I want to build my reputation and credibility within the organization and gain knowledge, which would help me in leading a successful unit.
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