Ref. No. : CA - 26483 - (Maintenance and Service - Mechanical – with 14.6 years in Plastic Industry)

Education

Bachelor of Engineering Mechanical From HCET Jabalpur, RGPV Bhopal in 2006 with 75.5%

12th From Kendriya Vidyalaya, Katni, CBSE in 2002 with 74.6%

From Kendriya Vidyalaya, Katni, CBSE in 2000 with 65.4%

Skill Sets

Experience in Production Management, Maintenance Operations, Erection & Commissioning and Team Management.
A keen planner with expertise in managing operations, quality, maintenance and commissioning with key focus for growth of top line & bottom line profitability & diversification of business in various areas.
Proficient in directing and coordinating manufacturing operations and accountable for quality service & timely completion of the projects.
Skilled in managing activities involving resource planning, materials planning, team building and coordination with the internal departments.
An effective communicator with excellent relationship management, strong analytical and organizational abilities

Operation And Maintenance Of Raw Mill Cement Mill Vrpm And Packing Plant

Project Management, Production Management, Erection & Commissioning
Operations & Maintenance, Process Improvement, Material Management
Team Management

Work Experience

Sr Manager: Since Apr 2014
Manager: Jan 2011 to Mar 2014
Deputy Manager: Sep 2007 to Jan 2011
GET : Sep 2006 to Sep 2007
Company Profile: Manufacturer of cement.
Job Profile:
Operation And Maintenance Of Raw Mill Cement Mill Vrpm And Packing Plant.
Planning Shutdown
Inventory Management
Iso Documentation

Highlights:
Major Projects: Erection & Commissioning Of 1.5MT Sonarbangla Cement Grinding Unit
Erection & Commissioning of Packer (Enexco-Make)
Erection & Commissioning of Wagon Loading Machines (ENEXCO-Make)
Erection & Commissioning of Truck Loading Machines.
(ENEXCO-Make)
Erection & Commissioning of Cement Mill & separator. (FL Smidth- Make)
Erection & Commissioning of Cement Silo. (ENEXCO-Make)
Erection & Commissioning of Fly Ash Dense Phase System. (FL Smidth- Make)
Close Circuit of Cement Mills.
Packaging Plant Operation through DCS.
Erection & Commissioning of VRPM.
Diverter & chute arrangement for N-box loading.

Undertook productivity enhancement initiatives that included maximum availability of all machines used in Packaging Plant and Mill Section.
Played a crucial role in achieving cost savings through reduction in Power Consumption, Demurrage, Loading Time as well as ensuring standardization of Mill Shell Lining Plates.
Successfully achieved 20% reduction in breakdowns / downtime through effective maintenance of Wagon loading Machines, Packers, Elevators, etc.

Equipment/ Operational Purview
Thorough exposure in supervising the operations and maintenance of equipments/ systems in the following units:
Vertical Roller Pre-Grind Mill (VRPM)
VRPM Roller Assembly Changing Work.
VRPM Roller Tyre Changing Work.
VRPM Planetary Gear Box (make-Seisa, Japan) and its Lubrication System.
Lubrication System of Hydraulic Power Pack System (Vickers-make).
Roller Lubrication System.
Adjustment of Gap between VRPM Rollers & its table.
VRPM Table Liner Segment Changing.
Changing Hydraulic Cylinder & Accumulator of VRPM.
Various other auxiliaries of VRPM like Vibrofeeder, Mogensensizer Screen Deck Changing Work, Magnetic Separator, etc.

Cement Mill & Raw Mill
Mill Shell Liner Changing Work.
Mill Shell Crack Repairing Work.
Mill Feed Head, Discharge Head, Feed Control Diaphragm Liner and its structure Repairing Work.
Mill Main Bearing and its Changing Work.
Gear-Box.
Mill Girth Gear Reversal and Close-Circuit Work.
Girth Gear Grease Spray Lubrication System.
Dust Collector and Exhaust Fan.
LNV-make Classifier, Sluicing Screw, etc.

Conveying System
Belt Conveyer, Pneumatic Conveying System
BHP-make Elevator.
Weigh feeders, Solid Flow Feeder and Pre-Feeder System.
Oil Pump, Heat Exchanger, etc.

Packing Plant
Packers, Wagon Loading Machine and Truck Loading Machine.

Professional Enhancements
Completed certified training in:
ISO 9001:14001 at Century Cement in 2008.
MS-Project & Primavera from Digitech- HR, Kolkata in 2010.

Extramural Engagements
Attained National Level 312th Rank in National Science Olympiad 2002.
Received High Blue Certificate of Taekwon-Do.
Bagged a Silver Medal in State Level Taekwon-Do.
Won several prizes in various Quiz Competitions.
Participated in Tracking Expedition.

Key Deliverables
Spearheading activities related to engineering functions, production operations; new product development and projects; monitoring site activities and project schedules, ensuring cost control within budget.
Monitoring erection & commissioning of machines/ equipments and ensuring timely completion of project with focus on effective resource utilisation.
Overseeing installation & commissioning; executing maintenance plans for machines and equipment.
Implementing preventive & breakdown maintenance schedules of equipments for improving the overall reliability and safety of substation automation system & various machineries.
Conducting failure investigation analysis to identify gaps & take corrective measures so as to reduce equipment downtime & maximize plant availability.
Controlling the equipments, managing breakdown, scheduling & planning of maintenance and coordination with other service departments.
Developing and maintaining process in accordance with internal and external quality guidelines; maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities.
Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of project targets.

Future Goals

In quest of managerial level assignments in Production Management/ Operations & Maintenance/ Erection & Commissioning with a Cement

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