Ref. No. : CA - 36980 - (Maintenance and Service - Mechanical – with 20.4 years in Plastic Industry)

Education

Diploma (MSBTE): Electronics & communication Engg. In summer 2003 from Govt. Polytechnic.

Skill Sets

Excellent exposure in Team co-ordination and team work.
Excellent exposure to MS Office Applications – Excel, Word & PowerPoint.
Working knowledge in preparing daily, weekly and monthly reports.
Quick to learn new things
Goal Oriented & Self Confident
Ability to work under pressurized environment & Meet the deadlines
Good analytical / Supervisory and Man management skills.
Well versed in MS Office Packages MS Word / MS Excel  / Documentation process.  Knowledge of ISO TS Documentation
Maintenan the record as par TS Documentation
Knowledge of JH-PM Documentation
Calculations of MTTR and MTBF, analyzing Repeated Break downs, Preventive Maintenance and developing new facilities to minimize spare parts consumption, down time and increase the frequency of Preventive Maintenance.
Preparation of Skill matrix of JE’s and further plan to improve them.
Breakdown analysis done through Systematic analysis on top5 breakdown of every week.

Work Experience

Senior Maintenance Engineer
From Jun 16 to till date
Company Profile- Manufacturer of Automobile Plastic and Rubber components manufacture

Job Profile-
Having Experience in Plastic injection moulding machines, EOT Crane, Mold temperature controller, Hot runner controller, Gensets, Transformers, Cooling tower, chiller, Air compressor, Centralized conveying systemetc
Good knowledge in problem Solving Techniques in injection moulding machine.
Minimize the Breakdown Maintenance.
Planning of day to day Maintenance Activity of man power, preventive maintenance,
Our team Planned to achieve Zero breakdown maintenance by continual improvement.
Trouble shooting & analyzing of Machines and Electrical circuits
Responsible for reducing electrical breakdawn & spare cost and Improving Power factor.
Responsible for KAIZEN, Continual Improvement activities.
Breakdown analysis for each and every breakdown
Reduce the downtime by taking temporary solution at critical condition.
Spare Parts planning. Planning of break down, Preventive and Predictive maintenance.
Maintenance documentation reporting to our corporate maintenance team.
Planning and Execution of Preventive and break down maintenance of Plastic Injection molding Machines.
Spare Parts consumption and Break down analysis.
Cost saving through spare parts in-house mfg. and indigenization
Working on programming and troubleshooting aspects of PLC,HMI,AC drives and all other related electrical, instrumentation and mechanical accessories. Expertise in troubleshooting and fault finding of instrumentation systems those are accessed and controlled by PLC, HMI, SCADA, AC/DC DRIVES, ELECTRONIC CONTROLLERS, HYDRAULIC & PNEUMATIC VALVES, and SENSORS. working on PLC Allen Bradely ( SLC 5/05 ) , Siemens ( S7 200 , S7 300 & S7 - 400 )
Maintain up keeping of records related to machine
Checking inputs and outputs of system and checking various interlocks.
Maintaining the spares for the machine and looking for normal purchase activities.
Planning and execution of preventive maintenance.
Reparing of electrical electronic divices cades.

Machine Handled (injection molding)
L&T(Demag electrical &Hydraulic machines - 150T to 550T)
L&T(STS Hydraulic machines 85T to 250 T)
TEDRIC (TRX Hydraulic machines 60 T to 275 T )
JH-Welltech(Hydraulic machines - 150 T , 250 T)
Ferromatic Milacron ( electrical &Hydraulic machines - 200T to 350T


Maintenance Officer
From Feb 2013 To June 2016
Company Profile- Manufacturer of gas pipeline product

Job Profile-
Maintenance and Troubleshooting of Injection molding machines like L&T Engel, Ferromatic
Troubleshooting, and fault finding of instrumentation systems those are accessed and controlled by PLC, HMI, SCADA, AC/DC DRIVES, ELECTRONIC CONTROLLERS, HYDRAULIC & PNEUMATIC VALVES, and SENSORS .
Cycle time reduction/optimization by modify the End effectors, gripper& jigs
Trouble shooting and maintenance of Punching and PLC based machines.
Doing Kaizens against breakdowns, cost reduction and safety
Monitor the TBM schedule and make the planning against it like material, M/C.
Spare management against the allotted budget.
New projects, Installation and Commissioning of machines
Maintenance and Trouble shooting of Automated Centralized material feeding system (MOTAN- control)
Maintenance and troubleshooting of Foil Feeder unit, Automated Tray Server, MTC & HRS Controllers.
Preparation and implementation of Preventive maintenance Activities Prepare the Trouble shooting guide for the Major breakdowns.
Maintenance of machine history card and Breakdown records through arrow system and ISO Document

Prepare the Trouble shooting guide for the Major breakdowns.
Maintenance of machine history card and Breakdown records through arrow system and ISO Document

Prepare the Trouble shooting guide for the Major breakdowns.
Maintenance of machine history card and Breakdown records through arrow system and ISO Document

Prepare the Trouble shooting guide for the Major breakdowns.
Maintenance of machine history card and Breakdown records through arrow system and ISO Document


Maintenance Engineer
From July 2011 to January 2013
Company Profile- Plasto pipe and tanks pvt.ltd

Job Profile-
Job profile involves maintenance (preventive and breakdown) of machineries like excuder m/c injection molding m/c rotomolding and plastic printing m/c
Maintenance of electrical Panel, HT/LT lines HT/LT transformer DG SET
issue monthly maintenance to the compressors of air dryers, oil filters & servicing.
To obtain maximum output without any breakdown.
Maintenance of Atlas copco compressors ,CP compressors
Monthly maintenance of entire pet division of perform Injection & Blow moulding machines of Mega series and Hitachi, machinery (300 to 1200T).
Maintenance of extruders & grinding machinery
Regular check ups of reverse osmosis plant in which entire operation in automatically operated by electromagnetic valves.
Maintenance of acepack(South Africa) automatic packing machine.
Maintaining and preventive measures to avoid shocks and short circuits in the panels
Looking after 1600kva transformer of step down and maintained by switch gears tripping techniques which is entirely build by company named abb.
Good knowledge on implementation of bus routing technology & air circuit breakers.

Assistant Engineer
From March 2008 to jun 2011
Company Profile- GAMMON INDIA LTD

Job Profile-
to maintain machines breakdowns &machine maintenance like punching,drilling,cutting.bending overhead crane
to maintain LT&HT control panel& ACE panel
implementing & trouble shooting of servo drives & induction motors of Toshiba
dealing with the maintenance of compressors & cooling towers
maintaining temperature controllers & sensors in order to maintain pressure & temp for quality output.

Junior Engineer
From January 2006 to December 2007
Company Profile-Sunrise Structures and Engg. Ltd.

Job Profile-
Trouble shooting and maintenance in pillar make Induction Furnace.
Handling the shift breakdowns and Maintain the history card updates
punching,drilling,cutting.bending overhead crane maintenance
To maintain LT&HT control pannel& Acb pannel
Implementing & trouble shooting of servo drives & induction motors of Toshiba
dealing with the maintenance of compressors & cooling towers.
maintaining temperature controllers & sensors in order to maintain pressure & temp for quality output


Maintenance Engineer
From January 2005 to 2006.
Company Profile- Narayana Processed Food Pvt.Ltd

Job Profile-
Maintenance (preventive and breakdown) of process machineries.


Technical Assistant
From March 2004 to January 2005.
Company Profile- HES Water Engineers (I) Pvt. Ltd

Job Profile-
Involves testing, troubleshooting, installation and commissioning of machine.


Service Engineer.
From February 2003 to February 2004.
Company Profile- ESSKAY Associates

Job Profile-
Installation, commissioning and maintenance of EPABX, FAX, AC, and DC drive and telephone instruments

Future Goals

To find a challenging position to meet my competencies, capabilities, skills, education with 10+ years of experience. To increase the shareholder value and maximizing profit by improving the operational efficiencies and maximum utilization for the available resources.
To seek a challenging position as a maintenance engineer in a reputed organization and to contribute for its growth using the best of my potentials, knowledge and skills.

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