• Gender: Male
• Age: 51
• Designation: Plant Head
• Highest Education Level: Diploma
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 41.5 Year(s)

Education

Diploma in Printing Tech from Board of Technical Education in 1997.

Skill Sets

Core competencies in production, packaging, design & development, planning & control, procurement and quality control.

Work Experience

Plant Head
From - Jan’18 to till date
Company profile - Manufacturer, Supplier & Exporter Of Packaging Products, Heat Transfer Labels, Hot Stamping Foil, In-Mold Labels

JOb profile -
Working as Plant head, managing all daily activities related to all departments.
Planning all production related activities to achieve 100% delivery compliance.
The other packing machines such as inspection, slitting and stretch wrapping machine installation.
Have experience of lamination and metalizing machines.
Manpower strength of 250 people managed.
To increase the business, customer coordination and meetings done.
To reduce rejections by motivating, training operators.
Time study for setup done and reduced setting time.
Having experience of paper, poly films, BOPP, Plastic substrate printing.
Involved in machine designing with machine manufacturer, best suitable for operator handling, maximum efficiency and minimum rejection and less downtime.
Taking lead with new development products and its packaging.
Departmental erecting successfully done at Rohtak, Silvassa, Chennai, and Puddycherry. The lean manufacturing techniques used for material flow and maximum output with low inventory.
Successful installation of UV printing machines at 5 units. Preparation of department layout, with effective utilization of space and selecting best team for executing the desired goals of management.
The development of corrugation done with Asian Paints to supply its product at various locations in India.
With co-ordination of ink suppliers, developed the best economic inks for UV printing and rotary screen printing.
The different types of inks developed as per the different substrate for longer sustainability. Also different ink shades, two pack inks, and worked on properties of ink required for different printing processes, as well as different substrate.
The shrink sleeving process stabilized as the process is most affected by changes in atmospheric changes. So FMEA done for the process and standardized by SOP.
Directing the production & manufacturing activities as per SOP; formulating, implementing production plans & schedules for manufacturing of the products
Managing production planning systems, methods of working and providing direction to quality control inspection systems & reporting
Taking stringent quality measures including preparation of necessary documents to ensure compliance with customer requirements
Establishing project review, monitoring and status reporting procedures to accurately report progress of the project to the stakeholders and end user clients
Identifying areas of bottlenecks / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools like root cause analysis
Maintaining best parameters for production efficiency and quality; scheduling preventive maintenance of machinery
Monitoring quality across raw materials, work-in-progress and finished goods as per ISO 9000, 5S & TPM
Achieving zero breakdowns, zero accident & zero customer complaint; improving processes; ensuring adherence to safety rules and regulations

Plant Head
From - Jul’16 to Dec’17
Company profile - manufacturer of rigid plastic packaging solutions

Printing Engineer (Executive)
June 1997 to Jul’16
HITECH PLAST CORPORATION

Job Profile
Production Planning and Control.
Effective planning and scheduling to meet pre set production targets and maximize production with minimum work in process inventory levels.
Planning & scheduling effective preventive maintenance to enhance equipment reliability and productivity.
Increasing productivity by implementing by proper planning, leading the subordinates, motivating them.
Preparing plates & positive, negative, ink matching & planning of dispatches.
Handling packing department in giving full efficiency to meet complete order compliance for the month.
Process Improvement
Conceptual izing and implementing modifications in the operating procedures to optimize resource utilization and maximize productivity.
Implementing cost reduction projects& Costing to enhance profitability& productivity.
Standard ization of Shrink sleeves required as per requirement of customer.
Desi gning internal controls for various operational areas and verification of operational efficiency levels & recommending cost control measures.
Implementing of 5s in packing department, which has helped in zero customer complaint for last 6months.
8 color process introduced in dry offset m/c, having four inking unit.
Reduced problems rising in process by doing RCA, CAPA.
Materials Management
Effective materials management and inventory control to maintain smooth flow of materials for production with minimum inventory holding.
Identifying and developing alternate vendor source for achieving cost-effective purchases of raw materials and out source low value added products.
Overseeing adherence to quality standards and consistency in material quality.
To reduce wastage of packing material. Different systems implemented in packing department to reduce customer complaint.
Reduced packing material cost by improving packing process and setting new quality standard packing.
Operation & Maintenance
Ensuring smooth operations to maximize production & to meet pre-set targets.
Planning & implementing effective preventive & corrective maintenance schedule as well as lubrication schedule to enhance equipment reliability & up time.
Proactively identifying & rectifying problem areas to ensure uninterrupted operations.
Quality Assurance
Adapting & implementing measures to meet the quality standards and specifications.
Ensuri ng adherence to quality standards for all the equipment/ system.
Review the operational practices, identify the areas of obstruction/ quality failures and advise on system and process changes for qualitative improvement.
Design & Development
Designing negative and positive according to customer requirement.
Developing new processes to reduce plate making and setup time.

Future Goals

To seek managerial assignments in Production Operations with the Printing and Packaging sector.