Ref. No. : CA - 8492 - (Designers - Machines – with 29.6 years in Plastic Industry)

Education

Diploma In Mechanical Engineering From Mumbai University in 1995

Skill Sets

CNC machine and plant maintenance
Tool room activity
Vendor development
Applications: Auto cad, Mechanical CADD (solid works), M.S.Word, Excel & SAP sales and Distribution R6.0 Release.

Work Experience

Senior Executive - Maintenance
August 2005 to September 2010
Company Profile: Leading manufacturer of carbon steel taps
Job Profile:
Responsible for Maintenance of CNC Machines, Conventional Machines and Tool-Room all activities.
Expertise in Design and development of CNC Machines,conventional machine parts and tooling
Looking after utility all equipments like Generators, Screw compressor, Central & package A.C. Plant, Oil Chiller, Air Drier etc.
Preventive maintenance planning and implementation.
Adopt in managing the entire engineering operation, involving design and development.
New parts development for Bradma machines plastic and stamping parts, designing of tooling using solid works.
Responsible for necessary tooling development for CNC machines, Conventional Machines.
Responsible for supplier selection/costing/negotiating and vendor development.
Involvement in SAP implementation in preparation of Bom, Routings, Costing and Consumable material data collection.
Posting and requisition of machine spare and consumables through SAP for PIR and follow up till PO release and tracking of material received in Stores.
Vendor co-ordination and negotiation for new tooling developments. Necessary action and give training to machine Engineers to run machine smoothly and efficiently. Keep a track & monitoring on running parameters of m/c to optimize cycle time.
Capable to handle any sudden break downs and trouble shoot actual reason and take necessary action to re start m/c without interrupting production schedules.
ISO 9001-2000 documentation.
Key Highlights:
Developed in-house manufacturing of cnc machine, conventional machine spare parts and tooling.
Reduce the frequent breakdown of spring washer conventional machine by modification of tooling.
Succeeded in re-lay outing erecting of cnc machines.
Implemented 5s on shop floor with the team.
Critical machine spare parts management.
Project planning and implementation like, installation, commissioning of new package A.C at TCRB dept.
Co-ordinate with Govt. authorities like pollution control, pest control, BMC etc.
Successful in localization of CNC m/c spares, especially Wheel head spindle, Hydro static bearing bush,
Wheel mounting flange. Successful in reconditioning & replacement of CNC machine bed.
Successfully developed Robo arm & Gripper which is critical part of Imported Chamfer Grinding m/c and it reduced cost up to 50% than imported.
Developed Electronic oil fumes precipitation for healthy environment.
Newly designed and implemented coolant line, Oil Trenches results in improve in Product quality.

Maintenance Executive
From May 2004 to August 2005
Company Profile: Leader for laboratory glassware and microwavable kitchenware in India.
Job Profile:
Maintaining the quality, consistent reliable and safe supply of Utility such as gas, water, oil and compressed air.
To look after preventive, breakdown maintenance of all mechanical & electrical equipment to draw optimum output.
Maintaining and overhauling of plant equipment like furnace, screw air compressor, utilities equipments oil & gas burner firing system. Glass making special purpose machinery, hoist, and hydraulic press.
Procuring utility and plant equipment spare parts.
Key Highlights:
Assist in project work in furnace construction and D.G.Set installation.
Designing and supervision of utility provision to new furnace. Like cooling tower water supply, compressed air, vaccum, hydrant line, cooling process water line.

Engineer
From September 1998 to May 2004
Parekh Platinum Ltd, Leaders in the field of precious metals, chemicals, metallurgical technologies and jewelery
Job Profile:
To look after utility department all equipment & proper functioning of all mechanical equipment to draw optimum output.
Maintaining and overhauling of plant equipment like boiler, air compressor, cooling tower, scrubbing system, water & oil ring vacuum pumps, centrifuge drier, different type of centrifugal multistage, air operated diaphragm pumps, wire drawing machines, LDO fire incineration furnace, hydraulic press, ball mill, heat exchanger, brine chiller plant,DM water plant, Jewellery making special purpose machinery’s.
Planning of preventive maintenance lubrication.
Designing and fabrication of M.S.structure, Galvenised, M.S., Polypropylene, PVC, and HDPE pipe line.
Assist in project work with collaborator in installation and commissioning of scrubbing system, gold refinery plant, and GPC plant.
Installation & commissioning of new equipment with all necessary utility requirements and cost estimation.
Preparation of equipment history card, inspection reports/records.
Key Highlights:
Developed in-house fabrication of M.S.structure and G.I., M.S.pipeline work.
Started in-house servicing and repairing of window and split air-conditioning units.
Rectified frequent breakdown problem of pump house by complete redesigning of pump house and modification of pipeline.
Reduce the cost of wastage from various utility items.
Preparation of history cards of each machinery and maintained preventive maintenance records.
Rectified frequent breakdown of mechanical seal of sparkler filter by modification of foundation and pipeline.

Engineer
From May 1997 to September 1998
Diesel Power Engineers

Engineer
From January 1996 to May 1997
Quest Marine Services (Mumbai)

Engineer
July 1994 to July 1995
Martek Engineering Works
Company Profile:
Marine engineering services such as turbocharger servicing and maintenance, fuel timing checks and adjustments, engine shafting alignments and few other specialised areas.

Roles and Responsibilities:
Worked as a Marine Supervisor for ship repairing workshop, having hands on experience of calibration, maintenance and overhauling of engine room all equipment like marine 2-stroke/4-stroke main engine, D.G. sets, boiler, air ciompressor, vacuum pumps, various types of pumps etc.
M.S.structure fabrication work.
Erection, commissioning of D.G.sets on ships and pipe fabrication.

Future Goals

Career goal is to facilitate skill improvement and raising standard of plant availability and maximum utilization of plant equipment, to drawn optimum output with fruithful gain of cost saving

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