Ref. No. : CA - 31259 - (Production - Moulding – with 14.9 years in Plastic Industry)

Education

P.G. Diploma in PPT CIPET

Skill Sets

Computer and other Skills:
MS Office, SAP, Minitab.

Technical exposure:
Machine Handled : L & T, Sumitumo Demag, Dr. Boy, JSW, Jon Wai, Ferromatik milacron, DMC & Modtech.
(60 Ton to 1500 Ton), LS.
Mould Handled : Hot runner moulds, 2 &3 plate moulds, with various cores & Ejection.
Material Handled : PP, PP glass field, PS, PP Talk field, LLDPE, ABS, PC, Nylon-6, Nylon-66, POM, PBT.
Robot : Sepro, Giga 3520 and Sonix 1018 & Wittman battlefield.
Auxilary : Vacuum loader, hopper dryer, Mould temperature controller, chiller, Zetcul, material mixture & grinder.
ASRS : Automated storage & retrieval system.

Work Experience

Sr. Executive
From May 2017-Present
Company profile- Discover cutting-edge home and industrial appliances across laundry solutions, kitchen solutions, and living solutions

Job Profile:
Rebar auditing other department in internal audits.
Reporting updates responsible for updating and maintaining FMEA, Control plan.
Analysis and resolving internal rejections by Six Sigma methodology.
Conduct trials for quality improvements, Cost reductions etc.
As an audit memo to HODs in Daily review meeting.
Conducting Machine wise part validation and maintain records.
Interaction & supporting with other departments like stores, purchase, and Production line.
Provide training to operating staffs about quality improvement, waste elimination & `exchanging new ideas and resolving problems etc.

Engineer
From Nov 2013-April 2017
Company profile- leading company in investment casting technology and precision machined components

Engineer - HITECH PLAST LIMITED, SANASWADI (PUNE)
From Jan 2012-Nov 2013

Jr. Engineer - KIRTI AUTO&ENG. PLASTICS PVT, LIMITED (PUNE)
From June 2010-Dec 2011

Summary of Skills and Experience:
FMEA and Control Plan.
SPC studies.
Knowledge of Injection/Wax molding,
Total 7 years of experience in the plastic automotive parts manufacturing & House hold industry.
Independent production shop Handling of injection molding machines.
M/C tonnage from 60 Tons to 1500 Tons. (JSW, Sumitomo Demag, Ferromatic, L&T, Mafatlal Nigatiya, Jonwai & Modtech)
Attending to new Mould trial & modification with team.
Analyzing & taking improvements on customer complaints, Shift Rejection, Downtime.
Handled Troubleshooting and Processing of material s like Nylon 6, Nylon 66, PC, PBT, ABS, PP, (Glass, talc filled), Blends, LLDPE, SAN, PVC etc.
Handled hot Runner moulds, 2&3 plate moulds with various, cores and air ejection.

Responsibility-
Production as per planning & process control to achieve the target.
Machine wise Production Plan as per Forecast.
Maintaining ISO, TS & AS documents.
Attended trouble shooting & solving molding defects.
Cycle time and mould change time reduction.
Training of machine operators and mould changer.
Working on rejection analysis and corrective action taken.
Conductive trials of new mold and raw materials.
Manpower planning and handling as per m/c loading plan.
Daily analysis of material consumption and downtime's.
Implementation of 5S system.
To optimize the productivity by optimum utilization of all resources 4MS(man, machine, material & method.
Reporting updates to HOD in daily Gemba meeting.

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