Ref. No. : CA - 4105 - (Production - Machinery – with 27.6 years in Plastic Industry)

Education

Diploma in Mechanical Engineering secured First Class in 1995.
S.S.L.C from secured Second Class in 1991.

Work Experience

Assistant Engineer (Production)
Since December 1997 to till date.
Key Deliverables:
Production Operations:
Overseeing production related tasks including planning control & trouble shooting for achieving the planned periodic schedules.
Preparing operational budgets and ensuring adherence to the same.
Optimising man & machine utilisation to achieve pre set production targets.
Developing new process concepts for production optimization yield improvement and develop guidelines for the sequencing of manufacturing activities on the shop floor.
Process Enhancement & Cost Control
Handling operations for improvement in existing products based on market trends
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

Maintenance and Streamlining Operations:
Analyzing post-implementation maintenance issues to ensure optimum performance and productivity.
Leading the team of technical staff & providing technical support for maintenance to ensure smooth operation especially during the production ramp up period.
Team building and providing effective leadership to realize the potential of every member of the team for delivering quantifiable results.

Quality Assurance:
Ensuring compliance with quality standards and maintaining all related documents.
Identifying areas of quality failures and taking steps to rectify the system with emphasis on improving quality.

Accomplishments:
Displayed expertise in curtailing rejection from 1000 ppm to 300 ppm (KM 800 & KM 1300)
Successfully took steps for ensuring improvements in deceasing manpower at work place.
Efficiently accomplished operations to ensure 0 Customer complaints.
Prepared PPAP Documents for New Moulds and for raw material and machine change.
Conducted CPK Study for process and processed Plastic materials such as PP ABS HIPS PC NYLON DELRIN etc.
Involing in TPM activity for
Cost killing Flow study for elimination of unnessary movemets
First prize for saving of 50T of raw material

Trainings:
100 hrs. Programme on statistical process and quality control (SPC & QC)
Total productive Maintenance Programme (T.P.M)
Fire Fighting LIFE SAVIOUR Trained in theoretical and practical aspects
Certificate of SENIOR Grade in FIRST AID Training programme from St. Johns Ambulance, Bangalore

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