DME 2012 GOVT POLYTECHNIC COLLEGE 84.0% KRISHNAGIRI.
SSLC 2009 GOVT. HR. SEC. SCHOOL, 83.0 % ANANTHAPURAM
Knowledge in SAP MM & SD module
Knowledge in ORACLE TELNET software
Knowledge In Auto cad
Knowledge in AGIE CUT& PEPS( WIRE EDM programing )
Knowledge in NX
Senior Engineer Tool Room
From - 09.01.2021 - TILL DATE
Comapny profile -manufactures and markets Components for the Auto Sector to an Original Equipment Manufacturer
Job profile -
Managing& Guiding All engineers of the tool room to achieve all target s of the Tool room like KRA/Departmental objective/Monthly kaizens/FIPs.
Reviewing about Daily Critical tools, critical consumables, Raw material, job work tools& important works/Ensuring zero machine idle time in tool room due to above mentioned point.
Ensuring zero machine down time in production due to Tools./Keep constant focus on critical tools backup/Doing Tool down time analysis along with production& Engineering dept.
Monitoring overall Tool Room expenses like consumables, sub contract cost, bought out tool cost, Tool steel, carbide and copper cost/Mainataing Tool Room expenses with in the allotted budget.
Directly reporting to the plant manager regarding the status of the Regular critical tools and NPD tools status for the production/Participating monthly MRM Review.
Having Good track record for improving the Tool life by changing the Tool design, Tool raw material, Tool hardness, Tool surface coating.
Completing the NPD tools as per the timing plan/Managing DCN/Drawing updation/program updation according to the change.
Doing the activities to reduce the Tool manufacturing lead time by doing process optimization.
Monitoring & improving the Tool Room machines efficiency/Co-Coordinating the TPM activities in the plant/Participating Quality competitions relating to Tools.
Tool Room Engineer
From - 02.07.2012 30.12.2020
Company profile -Leading Customers in the Automotive and Industrial Segment.
Job profile -
Wire EDM programming/Machine operations/Machine maintenance/Machine spares& Consumables Purchasing/cost saving/Process Optimization/Trouble shooting.
Conventional machines (Spark EDM/Drill EDM/VMC/CNC) & Conventional machines (Lathe,S/G,C/G,Tool&cutter,process knowledge. Un-conventional/Conventional line shop floor management/Allocating jobs based on priority/managing consumables& Machine spares within the budget/training the operators in terms of Machine, Safety, Quality Productivity, etc
Ensuring the 5s in shop floor/maintaining Tool inspection report/Tool completion report/operator log sheet/shift schedule/kaizens/suggestions for each month.
As a Tool planner Planning the Tools against the Regular Monthly production Schedule/To decide into In-house manufacturing Or Bought out purchase based on accuracy of the tools.
For In-house manufacturing tools, moving the Tools to shop floor along with work order.
For Bought out purchase tools, giving the monthly requirement to the vendor along with Purchase order.
For NPD Tools manufacturing, Tool design verification for manufacturing, and selection of appropriate raw material. Discussing with product manager for modification related to life improvement and trouble free tool manufacturing as well as cost effective. Building in house manufacturing tools stock ,Doing the following works, RM Planning like(ASP23,M2,YXR3,H13,H11,Copper& Carbide) Purchase Requisition /Vendor delivery challan /Sub-contract Purchase order /Bought out Purchase order/continues follow up for critical items & Heat treatment tools& /Goods receipt note(GRN)
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