• Gender: Male
• Age: 38
• Designation: Senior Engineer Production
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India, Kingdom of Saudi Arabia
• Preferred Location: Saudi Arabia
• Work Experience: 13.2 Year(s)

Education

Postgraduate Diploma Plastic Processing & Testing From Central Institute Plastics Engineering Technology, Hajipur in 2011 with 68.85%

Skill Sets

Experience of over 9 years in Production,
Manufacturing Operations and Maintenance.
Proficient in standardizing the processing parameters for processing of different materials on different machines
3 years 4 months of experience in Disposable plastic Medical Product industry
4 years of experience in Automotive & Electrical plastics component industry, India – Production Planning & Quality Control

Work on molding machine Aurburg, nigata,Haitian, tosiba,Engel, Dokomar,80
to 800 Tonnage
Work on Corrective & Preventive Action..
Knowledge on Red Bin Analysis
Work on Red Bin analysis.
ERP EMPRO,
Knowledge on 8D Mathed,
Good communication & Written skills
Work on TPM (Total productive maintenance).
Clear thinker, creative and good planer.
Work on six sigma project & SMED.

Work Experience

Senior engineer production
From Sept 2020 till.
Company profile- Automotive & Electrical Parts Manufacturer

Job profile-
Production plan according to requirement given by marketing.
Programming for daily consumption of raw materials requirement.
Preparation of daily production & machine net utilization reports.
Monitoring & optimization of standard cycle time of different running products.
Involve in mould changing & mould setting on the machine.
Attending process trouble shooting & quality issues of running products.
Reporting to mould problem & machine problems to respective department
Focus on housekeeping & proper placement of semi-finished products.
Tracking the completion of non-conformity & eradication of non-conformance
process by implementing the use of CAPA (Corrective action & Preventive action)
to avoid non conformance's.
Prioritizing the scrap percentage reduction in accordance with the production
Preparation of operators & supervisors monthly shift schedule.
Reporting to and getting instruction from production manager of operation.
Trouble shooting of all type of (hot & cold runner) mold and Process related
problems in shop floor and Vendor side.
Quality inspection of injection molded parts.
Process standardization and parameter monitoring.
Analysis, study and rectification of process problems.
Taking trial on new moulds & materials.
Planning for mold change & breakdown maintenance.
Assisting and coordinating Vendors and Quality Department for quality issues.
Taking follow-ups from tool room regarding mold issues.
Executing plan for mold change.
Man power handling.
Perform stage inspection of the product to ensure compliance to specification and
identify recurring process defects and take immediate action.
Maintain the records (ISO production) & document both hard and soft copies as
needed and ensure it timely update and accurate.

Medical & automotive Component
Manufacturer
From Oct 2015 to July 2020
Company Profile: Plastics medical device manufacturing industry.

Job Profile:
Manpower planning, monitoring & control of production according to
plan/schedule.
Machine parameters setting & also keeping close observation on the quality of
product.
Troubleshooting (during processing).
Rejection analysis and action to reduce it.
Motivating workers to maintain the quality standard of the company’s product
with achievement production targets in time.
Provide on job training to operators & linear development programmed to our
sub ordinate for their improvement.
Keeping observation on material & product during machine setting.
Hourly monitor of production to achieve target as per plan.
Trail of new mould & material. Make monthly man-power plan.
Daily wise verify the man-power; man-power should not be more than the
planned.
Proper trained to new-manpower.
Organize training programs for Operators. Daily Basis Check the material status of
plant.
If any shortage found immediately communicate to Purchase Head. Responsible
for quality of the product.
Control the rejection.
Intimate operators regarding how to control the rejection.
Awareness about 5 S / Kaizen etc. Hands on experience in handling assembly of
plastics small part by automatic and manual. Trials for new product and its
validation.
Implement safety standard especially in work place where people involve.
Root cause analysis for start-up and in process rejection.
Contributes to team effort by accomplishing related result as needed.
Maintain Documents on work table (checklist, work instruction, SMP etc.)
Manpower Planning & handling.
Monitoring performance indicator like inventory, Productivity, Quantity of
Manpower etc and work continuously

Production Engineer
From Aug 2011 – Jun 2015
Company Profile: An ISO / TS 16949 Company.
Manufacturing Automotive components like manual Frame case Frame PB glass holder Emxi holder lens supply to OEMs like Toyota Tata Motors; Nissan & Hyundai etc. Manufacturing Telecom components like Dome Case, Dome cover, Mono case & cover, Nokia mobile charger & Samsung mobile charger & child part
Job Profile:
Preparation of daily production plan according to requirement given by marketing
Preparation of daily production & machine net utilization reports
Monitoring & optimization of standard cycle time of different running products
Involve in mould changing & mould setting on the machine
Attending process trouble shooting & quality issues of running products
Taking trial on new moulds & materials
Reporting to mould problem & machine problems to respective department
Focus on housekeeping & proper placement of semi-finished products
Tracking the completion of non-conformity & eradication of non-conformance process by implementing the use of CAPA (Corrective action & Preventive action) to avoid non conformance
Prioritizing the scrap percentage reduction in accordance with the production
To maintained the OEE (Overall Equipment Efficiency)
Man Power Handling.
Taking Follow-ups From Tool Room Regarding Mold Issues.