Ref. No. : CA - 12391 - (Maintenance and Service - Dies & Tools – with 17.9 years in Plastic Industry)

Education

Diploma in Plastic Mould Technology (DPMT) from Central Institute of Plastics Engineering and Tech. (CIPET- an ISO 9001-2000 institute) in July 2001


Skill Sets

I am have 13 years of experience
I am handling 80t to 800t IM M/Cs
Injection molding trouble shooting
M/c maintenance.
Hot runner Mold maintenance
Experience in Hydraulics valves
Achieve production targets

Work Experience

Manager
From 1ocober 2015 to till date
Company profile- makes rotary-system high-speed three-side/four-side seal pouch packaging machines.
Manufacturer of PET PREFORMS and closures.

Production manager
From 5 march 2014 to 5 april 2015,
Company profile- Manufacturer of PET PREFORMS and closures supplier for Pepsico,Coca Cola ,Nestle .
PROJECT HANDLED : Husky hypet 300 IM M/C with 72 cavity molds 3 lines and sacmi compression molding one line

Job profile-
1. Production & production planning
Yearly, Monthly and daily production plan for the plant production, Plan/enhance the Capacity requirement, Daily and Monthly review of production output, Weekly review of raw and packaging material requirement, Control Plant Operations, manufacturing expenses and overheads. 
2. Maintenance.
Overall responsibility for machine & plant maintenance, ensuring machine availability above 93%, Oversee Preventive and predictive maintenance programs, Communicate with equipment suppliers for related issues.
3. Material Planning for PM/spares
Oversee spare parts management program, Monitor monthly spare parts consumption
4. Man Management.
Control of manpower, Develops team members for jobs, flexibility (Intra team and inter team), Systems & Improvements, Identifies the Area and need of the modernization and modifications, Propose the improvement of management and implement the approved proposals, Ensure adherence to quality standards (Zenith, Pepsi, Coke) maintain all related documents.

PROCESS ENGINEER
Since June 2013 to 4 September 2013
Alarabiya modern ltd,
Company Profile: Manufacturer of water bottle company in Middle East
Project Handled; Husky Hypet Hpp 4.0 (96 cavity)
Develop and execute projects to achieve agreed functional outcomes
Manage the projects group H&S activities in accordance with Group policy
Co-ordinate project activities in accordance with group Quality System
Standard Quality Procedures and Engineering Specifications
Co-ordinate project activates in accordance with group Quality System

Molds Service & Process Engineer
July 2006 - April 2013
Company Profile: Manufacturer Of PET Preforms
Job Profile:
M/c Handled : Canada made Hypet 225 T I/M M/C with cool pik ejection, hot runner & EOAT system (48 cavity).
Mould handled: 22 gms, 22.5 gms, 25.5 gms, 30grms, 31 gms, 35.5 gms, 36 gms.

Responsibilities Taken :
Independent shift handling in Husky.
Achieve production targets
Successful trials Moulds & Performs with different resins.
Mold changes
EOAT changing.
Cool Pik changing.
Mold & M/c maintenance
Mold and core plate change over different types of make

Operation & Maintenance of Auxiliary
Dryer- Husky, Piovan, Plastic System
Dehumidifier :- Husky , Piovan, Plastic system
Chiller : Husky, Green box, Prasad Koch
Air compressor: Atlas Copco, Kaeser

Molds Service & Process Engineer
From April 2005 to July 2006
Vishal Beverages Pvt. Ltd.
Company Profile: Manufacturer of PET Preforms
Job Profile:
M/c Handled:
Canada made Husky GL-300 I/M M/C with robot ejection, hot runner & cool jet system (48 cavity).
Moulds handled: 24 gms, 42 gms (water), 27.7 gms & 48 gms (csd)

Responsibilities Taken :
Independent shift handling in Husky.
Achieve production targets
Successful trials Moulds & Performs with different resins.
Mold changes
Robot changing.
Cool jet changing.
Mold & M/c maintenance
Mold and core plate change over different types of make

Work experience in husky mould:
Hot Runner Mold Maintenance:
On Husky
Core and core plate servicing, Cavity and cavity plate servicing, Gate insert servicing, neck ring and lock ring servicing.
Mold hot runner servicing
Nozzle tip insulator changing
Nozzle tip changing
Valve gate stems and bush changing
Nozzle heater changing.
Take off plate (EOAT)
3 Stages takes off plate, cool jet alignment and all tubes dismantling and servicing.
Photo eye alignment according to the take off plate of the machine.
Take off plate vacuum pump carbon vanes changing.

Operation & Maintenance of Auxiliary:
Dryer- Plastic System
Dehumidifier : Plastic System
Chiller : Upasani
Air compressor : Atlas CopCo.

Molds Service & Process Engineer
From April 2003 to April 2005
Versatile Polytech Pvt. Ltd.
Job Profile:
M/c Handled
Canada made Husky GL-300 I/M M/C with robot ejection, hot runner & cool jet system (56 cavity).
Job Responsibilities Taken:-
Independent shift handling in Husky.
Installation of Husky (GL-300) I/M, M/C.
Successful trial of Moulds & Preforms with different resins.
Man power allocation for machines and house keeping
Mold changes
Robot changing.
Cool jet changing.

Mould Handled:- 54grams (56 cavity ), 23grams (56 cavity)
Replaced In Husky M/c
Valve Stems
Mould Manifold Heater
EOAT Tubes Take OffPlate
56 Cores

Operation & Maintenance of Auxiliary
Dryer- Plastic System
Dehumidifier :- Plastic System
Chiller :- Supper Chiller
Air compressor:- Chicago Pneumatic

Molds Service & Process Engineer
From July 2001 to April 2003
VSN Plastic pvt. Ltd.
Job Profile:
M/c Handled : (PLC System M/cs)
Windsor SP-800,
Windsor SPH-650.
Windsor SPH-450
Windsor 300
Job Responsibilities Taken:
Independent shift handling in Windsor M/cs
Installation of Windsor SPH 650 M/C
Successful trial of Moulds with different resins.
Mold maintenance
Mold changes.

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