• Gender: Male
• Age: 49
• Designation: Senior Engineer
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  350000 /Annum
• Expected Gross Salary: INR  450000 /Annum
• Notice Period: 30  Days
• Work Experience: 24.5 Year(s)

Education

Post Graduate in Plastics Processing Technology (PGPPT) from CIPET, Chennai.
Bachelor of Commerce (B Com) from Annamalai University, India.

Skill Sets

Gained the knowledge on fully automated Production Plant of Mother Company, South Korea. (Under gone 1 Month training).
Six Sigma from MSME Development institute - Chennai
Processing Methods and Applications of Plastics-CIPET, Chennai.
First Aid training
Safety Evacuation

Work Experience

Molding Engineer
Since April 2008
Company Profile: Developing and Manufacturing parts for automotive electric control devices, mobile communication devices, home appliances

Technician
From Sept. 1999 –April 2008
Company Profile: Leading global automotive supplier that designs, engineers and manufactures innovative climate, interior, electronic and lighting and other automotive components

Responsibilities:
Injection Molding Operations
Preparation and Follow up the daily process and sending status report to manager on weekly / monthly basis. (KPI)
Sustaining Minimum level of production materials to have the production smoothly without any delay.
Arrangement of tools and keeping ready for production based on schedule.
Implementation of kanban, 3C&5S, 4m0l concepts/tools/techniques to achieve higher productivity & seamless deliverables.
Instrumental in successfully handling the trouble shooting of Plastics molding processing with PP, ABS, Nylon GF 30%, Nylon MF+GF, Acrylic, Acetal, PP-TF 20%, PP-TF 40%.
Monitoring production, keeping control over activities and analyzing processes for stabilization thereby ensuring smooth operations.
Successfully handled the processing of Automotive parts like Switches (Power windows, multi functions and relays), Bumpers, Instrument panels, FEM, Exterior and Interior trims, HVAC parts like Heaters, Radiators, Evaporators, Intercoolers, etc. and Clear parts like Lens of Instrument cluster.
Actively handled Injection molding machine (fully Microprocessor controlled with Touch screen technology) series from 85T to 2500T capacities made by LTM-DEMAG, UBE (Japan) and LS (Korea) all electrical injection machines.
Cost saving projects in the areas like Electricity and optimizing the consumption of consumables, etc
Achieved the overall yield of around 90% by incorporating the minimal rejection and regrinding material usage wherever required like during purging.

Quality Assurance:
Provided the assurance all production stages by proper training to all stage operators and monitoring the production data.
Rejection analysis related to Setup, Process and Corrective action for rejection.
Monitoring and improving OEE (Overall Equipment Efficiency).
Incorporated the hourly monitoring the critical dimensions and analyzing at fixed interval of time.

Man Management:
Managing the team with size of 25 members.
Provision of training to operators wherever required.
Encouraging the operators by incorporation of kaizan system.
Work allocation, Utilization and performance monitoring.
Effective utilization of manpower by proper planning.

Future Goals

To be a part of growing organization, which provides opportunities to grow along with the company.