Ref. No. : CA - 25747 - (Production - Moulding – with 13 years in Plastic Industry)

Education

Diploma From CIPET, Jaipur in 2012 with 71%

12th From B.B. Collegiate Muzaffarpur, BSEB Patna in 2009 with 68%

10th From M.G. High School, BSEB Patna in 2007 with 54%

Skill Sets

Plastic, Production, Injection Molding, Assembly, Production Planning, Trouble Shooting,Cost Reduction, Manpower Handling, Scrap Reduction, 5S, Kaizen, Lean Manufacturing, Carbon Canister, EVAP Canister, Air Intake Manifold, Air Cleaner

Well versed with SAP, AGES & MS-Office

Work Experience

Sr. Engineer
Since Aug 2015
Company Profile: Manufacturer of complete filtration systems such as Air Intake System, Air Intake Manifolds, Diesel & Gasoline Fuel Filtration Systems, Crankcase Ventilation Systems etc.
Job Profile:
Production plan preparation, New Process Development & Validation
Executed the production operations in coordination with the other functions; lead the team of 150+ members
Managed the workers for achieving the periodic targets in molding & assembly lines
Develop & Followed Standards Operating Procedures, Manuals & work instructions for production operation
Reduce rejection level & rework through upgradation of quality
To improve productivity through Implementation of Lean & Kaizen
To take immediate action against failure of any Component Quality, Tool, Machine & Man Hour
Process Optimization & Mold Setup Time Reduction
Responsible for Mold Breakdown Maintenance & Preventive Maintenance
Daily analysis of Production, Rejection, Downtime & OEE.
Perform Process Troubleshooting in Molding & Assembly, New Mold Trail, New Assembly Line Balancing
Prepare & Maintain SOP, Work Instructions, One Point Lesson, Skill Matrix, Quality Alerts, Process Check Sheet
To maintain well 5s & ensure zero accident on shop floor
Inventory management as well as inventory reduction & Maintain FIFO.
To prepare MIS data & review on monthly basis & Provide training to our subordinates.

Engineer - Production
Dec 2013 to Jul 2015
Company Profile: Is an ISO 9001 & 14001 certified company, provides a complete range of Electricity Meters such as Multi-Functional Single Phase and Three Phase Meters, CT Operated Meters, ABT & Grid Meters, DT Meters, Pre-Payment Meters, Smart Meters, Net Meters, AMI, MDAS etc.
Job Profile:
Executed the production operations in coordination with the other functions; lead the team of 58 members
Managed the workmen for achieving the periodic targets
Followed Standards Operating Procedures, Manuals & work instructions for production operation
Reduce rejection level & rework through up gradation of quality
Reduce the SAP Vs Physical variation of molded items & RM Reduce inventory of molded items & RM
Supply of molded items on assembly line as per plan
To improve productivity & Implement Lean & Kaizen
Prepare Production Plan
Reduce Mold Setup Time

Assistant Engineer
Jul 2012 to Dec 2013
Company Name: Mann and Hummel Filter Pvt. Ltd.
Company Profile: Leading global filtration company. develop solutions for motor cars and industrial applications and enable clean air in interior spaces and the sustainable use of water.
Job Profile:
Arrange shift start meeting for internal communication
Monitoring mold change over process
Handle the robotic arm & their programme also
Trail mold and plastic raw material
Manpower handling & their performance monitoring
Daily review of Production, Rejection & Downtime
Troubleshooting process problem during m/c running
Setting & Preparation of M/c parameter
Robot handling & programme preparation
Ensure the safety of the Equipments/Workers
Giving basic training to new trainees.

Profile Summary
Experience in Production Management, Production Planning & Control Quality Assurance & Control, Team Management, Reporting & Documentation, Process Enhancement.
Developed repeatable processes with low scrap and high efficiency rates
Adjusted robot programs for faster and more efficient part pick
Lead and trained die set team in quick and efficient mold changes
Troubleshoot Injection Molding Machines, Molds & Assembly Line machines to correct and eliminate issues
Adapt at handling day to day activities in co-ordination internal / external department for ensuring smooth production
Experience in managing production operation with key focus on the optimal utilization of the resources
Experience in New Mold Trail, New Project Development & New Assembly Line Balancing
Experience in updating data to maintain departmental records and database
Experience in Production Plan Preparation, Mold Maintenance, Injection Molding & Assembly Line m/c process setting
Knowledge of the implementation of various techniques of Quality / Safety standards for improving operation along with cost saving; well versed with the functional aspect of:
Quality standards like 5S, Kaizen, 7 Waste, OEE, PPM, Lean Manufacturing, Poka Yoke, ISO, TS etc.
An effective communicator with excellence relationships building & interpersonal skills; strong analytical, problem solving & organizational abilities; possess a flexible & detail oriented attitude

Future Goals

Growth

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