• Gender: Male
• Age: 40
• Designation: Senior Engineer
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Preferred Location: Pune
• Work Experience: 14.9 Year(s)

Education

MBA in Operation &Production management from Pune University in 2016
BE in Mechanical Engineering from K.B.P.College of Engineering, Shivaji University Satara in 2009

Skill Sets

7QC Tools, Kaizen, Poke yoke, 5S, APQP & PPAP,FMEA
DMAIC, SQC.
Specialized training at M&M : -
SPC, MSA& PPAP.
GD&T, manufacturing and assembly operations.
Supplier relationship, Attitude is everything and team management

Work Experience

Senior Engineer
From - Jan19 to till date
Company profile - Manufacturing of Automotive parts such as Steering Column, Fluid Transmission products, Metal Tube Assembly, Rubber & Nylon tube assemblies, Brake Hose

Job profile -
Prepare PPAP documents( Control plan, SPC, MSA, FMEA) for the projects
Initiated various action plan for assembly related problems, customer complaints through structured way of why-why analysis, 7QC tools
Maintain FOPM data also Customer & In-house PPM monitoring.
Maintain close contact with suppliers to achieve a positive supplier relationship & Customer Complaint handling with help of 8D formats.
Validates First Article Inspection results, raw material traceability and adherence to approved. Manufacturing and Inspection Plans.
Conducts root-cause analysis, develops and deploys corrective and preventative action plans.
Daily analysis of Rejection& Taking Corrective Actions through Shop Floor meetings.
Attending Warranty analysis & do root cause analysis of field failure & report the same
Prepare PPAP documents( Control plan, SPC, MSA, FMEA) for the projects
Initiated various action plan for assembly related problems, customer complaints through structured way of why-why analysis, 7QC tools
Maintain FOPM data also Customer & In-house PPM monitoring.
Maintain close contact with suppliers to achieve a positive supplier relationship & Customer Complaint handling with help of 8D formats.
Validates First Article Inspection results, raw material traceability and adherence to approved. Manufacturing and Inspection Plans.
Conducts root-cause analysis, develops and deploys corrective and preventative action plans.
Daily analysis of Rejection& Taking Corrective Actions through Shop Floor meetings.
Attending Warranty analysis & do root cause analysis of field failure & report the same
Prepare Quality Control Plan as per customer drawing/customer requirement
Good exposure to machining processes like CNC M/C,VMC M/C, Grinding Lapping also good knowledge of Casting Process
Good knowledge of Welding processes ,Plating, Powder Coating also press parts(Fabrication)
Raise CAPA/SCAR to supplier
Line rejection clearance on daily basis
In house rejection analysis by using pareto chart
Calibration, CAPA ,Test Report, Control Plan ,PFD & FMEA
Responsible to solve customer complaint & give action plan to resolve the problem
8D report, WHYWHY analysis & ishikawa diagram against customer complaint
Develop & maintain 5S activities in working area.
First Piece Inspection Report, in process inspection report & PDIR Report.

Engineer
From - From Sept 15 to Dec 18
Company profile - Manufacturing of Automotive parts

Job profile -
Initiated various action plan for assembly related problems, customer complaints through structured way of why-why analysis, 7QC tools
Initiating cost saving project through customer return material
Initiating Inter departmental audits also Layout inspection.
Validates First Article Inspection results, raw material traceability and adherence to approved. Manufacturing and Inspection Plans.
Conducts root-cause analysis, develops and deploys corrective and preventative action plans.
Daily analysis of Rejection & Taking Corrective Actions through Shop Floor meetings.
Direct involving in NPD Activities.
Focus on Quality & Production by Visual Management through daily trend charts, analysis & CAPA. (Established Information Center for daily review).
Development of shop floor team for day to day problem solving through structured way.
Daily work management like action plan monitoring, rework & rejection
To maintain daily NC report & actions taken on that issue in shop floor
Knowledge of preparation of Technical documents
To coordinate with vendors in terms of quality issues & inspection & to help them to resolve the problem
To maintain calibration reports of instruments being used for inspection
To handle customers, Vendors & third party inspection for smooth
Knowledge of interpretation of drawings, Technical documents, standards & specification
Take photos of stage inspection, final dispatch & attach with documentation
Keep all these records for future reference
Knowledge of SAP as an end user for GRN clearance

Sigma Electric Manufacturing Corporation
From August 14 to August 15

Involute Technologies Pvt. Ltd
From Feb 10 to July 14