• Gender: Male
• Age: 42
• Designation: Senior Engineer
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  648000 /Annum
• Expected Gross Salary: INR  800000 /Annum
• Preferred Country: India
• Notice Period: 60  Days
• Preferred Location: North India
• Work Experience: 20.3 Year(s)

Education

PG Diploma From CIPET (Amritser), CIPET in 2006 with 77.8%

B.Sc From DBC College, CSJM Uni in 2004 with 58%

12th From Allahabad Board U.P. in 2000

Skill Sets

Sr. Engineer plastic production,
Experience in injection molding
exposure in PVC and plastic production

Comprehensive problem solving abilities,
Willingness to Learn,
Team Facilitator.
Knowledge of the most of plastics processing technique, and troubleshooting,
Knowledge of different type of Material, and their application,
Handle different type machinery use in plastics processing.

Confident and self-motivating attitude.
Ability to work as part of a team or individual
Positive attitude and value based outlook.

Work Experience

Sr. Engineer - Injection Molding Production
Since Jul 2013
Company Profile: Manufacturer of Kitchen Ware product.
Job Profile:
Position Summary
Responsibility for ensuring the execution of the production planning in terms of quantity, quality, Cost (predictable product flow), safety and Goods Manufacturing Practices(GMP).
Analysis of scrap lumps Downtime, and making reports.

Principal Accountabilities in Molding Operations
Compliance with the targeted for Molding to ensure smooth Production and material flow.
Ensure compliance of quality objective of molding function
Using the modern techniques available for troubleshooting, to ensure that the quality levels.
Ensure there is Zero Non Conformity Products(NCP)
To look after the day to day molding operation, maintenance and compliances to various
Audits for molding area.
To understand the safety requirements and ensure maintenance and sustain of electrical
Fitments and safety fitments as per the laid down norms and operational guidelines
Actively participate in implementing the validaction initiatives and ensure predictable product
Flow for molding process.
Responsibility for the up keep of machines and its breakdown/preventive maintenance.

Engineering
Providing Engineering support to operation by implementing engineering modification/
Improvement projects arising out of business requirement/Continuous Improvement.
Should lead independently capacity expansion & cost saving projecting, execution and
Developing more capabilities in the manufacturing team, especially in molding area.

Manufacturing
Ensuring execution of the production plan in terms of quantity, quality, cost, safety and Goods
Manufacturing practices whenever required in the shift.

Analysis of production plan and achieved target
Analysis of daily and weekly about scrap, lumps, and downtime machine and mould wise
Daily preparing report and report to manager
Conduct new material and new mould trial
Planning and execute as per mould- machine matrix
Controlling and solving the all molding defects by systematically and scientifically and
Preparing SMC
Making CAPA against problem
Making daily MOM report
Knowledge of PokaYoka, 7QC tool and use tool for identify problem and scrap analysis
Knowledge of OEE, TPM, Kaizen, Lean.
Support to vendor with relevant technical support to resolve problem
Support to customer for process & tool optimization
Coordinate continue with vendor
Ensuring coordination withal inter department
Ensuring productivity along with high quality
Ensuring run all mould below standard cycle time
Rejection & Lumps control up to the target.
Making zig and fixture, robot frame as per requirement
Control the Mould exchange time through SMED.
Good Knowledge of Mould (Hot Runner, 2-3Plate, Malty-cavity, family mould.)
Knowledge of prepare matrix of mould, machine, manpower.
Continuous training of down lines regarding safety and shop floor management.
Maintaining and following 5-S, 3-R, on the shop floor.
Efficient utilization of Man, materials, machine

Shift Engineer
Mar 2011 to Jun 2013
Company Profile: Engaged in manufacturing of pipes and fitting (CPVC, UPVC, PPR, SWR), Product likes Elbow, Tee, Coupler, Adapter, and there are so many products.
Job Profile:
Responsible for raw material reconciliation.
Responsible for ensuring the product quality as per Customer requirement. Preparation and maintenance of all in process manufacturing records.
Coordination of 5s activities in the shop floor.
Responsible for rejection % as per quality objectives.
Ensuring right packaging and labeling of parts.

Engineer
Dec 2009 to Mar 2011
Company Name: Hemilton Houseware Pvt. Ltd.
Company Profile: Manufacturer of household & kitchenware etc.
Job Profile:
Coordinating with QA dept. for problem solving and taking corrective actions.
Responsible to increase the production output in the factory in the term of quality and as well as quantity.
To set and maintain optimum process parameters and fine tune the process to ensure productivity.
Communicating any process changes.
Ensuring identification & traceability of parts in shop floor.
Continuous training of down lines regarding safety and shop floor management

Asst. Engineer
Aug 2005 to Dec 2009
Company Name: Microteck Infosoft Pvt. Ltd
Company Profile: Manufacturer of Plastic products like computer monitors Inverters its Accessories and Okaya battery also doing job work for Usha Jantra
Job Profile:
Preparing data and documentation as per standards.
Monitoring the line requirement, quality for the molded components on assembly line and
Also the Process to reduce scrap/rejection.
Independently handling Molding Production.
old Trial. Process Analysis.
Knowledge of Hot Runner Mold.
Manpower Handling. New Development and Kaizen Activity

Machine Handled:-
HAITAIN-530T, 800T, L.G 700T, 900T, 1100T, 1800T TOSHIBA-50T TO 1800T, ENGEL-
350T, 550T, 650T, 200T, L&T, NEGRIBOSSI, WINSOR, SSB, NS, SS, Ferromatic, Mitsubishi.
Handling, Robots, all materialconveyingsystem.etc.

Material Handled:-
PC, NYLON, PET, PP, HIPS, HDPE, LLDPE, ABS, CPVC, PPR, UPVC Regrind management etc.

Projects-
Modification in MTC circuit which shorten the PCT.
Cycle time reduction of more than 8 molds up to worldwide best ct.
Project complete to minimize lumps generation & scrap

Personal Achievements-
Found the highest marks (97.5%) in exam (best practices mold utilization)
Successfully completed shop floor professional training.
Got shabash card for project (PCT time reduction)
Active participation in gemba walks

Future Goals

To pursue career visionary team and to develop my self with the company with aim sat
Achieving target successfully, provide me exposure to the work culture and offer me challenges as well as opportunities for my career advance mention the technical field