Lead auditor- ISO 9001-2008 in QMS (IRCA)in 2014 BSI
Diploma in Customer Focus Year 2009 Awarded by FCI -Malaysia
Diploma in Tool and Die Engineering, 1986-1989, 3.5 years KGPT
Pre Degree From 1984-1986 In 2 years
Secondary School Leaving Certificate (S.S.L.C) Year 1984
Training in lean manufacturing
systems
Able to manage Tool room
Able to manage Injection moulding plant
Able to manage project engineering
Project Engineers
Since Dec.2014
Company Profile: Japan based multinational company in automobile, electronics, water meter component moulding field. Having Design ,Tool room,Injection moulding, assembly department etc. Our main customers are Continental, Panasonic, Actaries etc.
Job Profile:
SCR preparation, submission and attend SCR discussion meeting
Conduct APQP meeting with customer and follow up
To explain the details of project planning among product quality planning members
T o attend DFM review meeting
To attend MDR meeting.
To co-ordinate the team members in customer dealing
To co-ordinate different department to complete one project in time
To check the in-house capacity and propose to outsource job if necessary to complete the project in time
PPAP submission, BOM preparation, SOP preparation and other document preparation etc
Senior Engineer
Nov 2010 to Oct 2013
Company Profile: A Japan based MNC Company with a wide range of products like Remote control,Micro switches, Digital camera assembled units,Automobile assembled units etc. costumers are Sony,Tyco, Panasonic, Apple computers etc.Our objective is zero complaints with high accuracy.
Job Profile:
To guide the maintenance team for repairing and modification of injection moulding dies high speed stamping dies, Moulding machines, Equipments & Accessories etc.
To design & assemble Jigs and Fixtures to reduce machine downtime, Quality loss, customer claims and increase productivity.
Assembly of tools ,parts and mould base inspection and necessary corrections will be done and prepare for assembly by making a pre assembly stage inspection and do the necessary corrections inspection would involve the both visual and dimensional sampling.
Follow up of spare parts from vendor & in-house Tooling.
To attend in new product try out,trouble shooting,Debugging to achieve the QC approval sample level
To control the monthly spare part usage according to the production target.
Involve in the Kaizen (improvement)team to increase productivity by undertaking projects.
Interact with Japan Engineering team to update the progress of projects on basis.
Launching of new product & production line.
involved in 5 WHY activities - Quality Improvement Tools
Familiar with FMEA
Reduction in SPRD (straight Pass Rate data ) ratio to increase monthly profit
Member in Yearly Investment of new projects deciding team (Budget estimation, Necessity of investment report). . ROI - Return of investment calculation & presentation for the investment approval.
Carry out the Periodic maintenance of dies , machines & accessories.
Preparation of Monthly Production target , Engineering achievements , Engineering failure report and countermeasure to the top level management
Give training to new Technicians, Asst. Engineers & Engineers.
Product Leader
July 2007 to July 2010
Company Profile: FCI Connectors Malaysia SD Bhd
Company Profile: Leading manufacturer of interconnect products in the world. The company Includes in the field of designing,manufacturing and marketing electrical, electronic,and fiber optic connectors.We are a fully devoted company to quality assurance and control,also being certified as ISO 9001 and ISOTS 16949 company.Major customers are Hitachi, Seagate, Sony,Panasonic,Western Digital,Honda,Toyota, Nokia,NEC,Fujitusu,Samsung,etc
Job Profile:
To maintain a set of mold, it’s insert and spare parts for production according to the plan with all repair history.
To maintain a separate moulding section with 20 nos. of dedicated moulding machine with maintenance history.
Part production,visual inspection and measurement.
To follow lean manufacturing system.
Document preparation and maintain.
To attend costumer complaint and follow up action.
To carry out QRQC
Spare part verification and control.
Mold Maker
July 2004 to July 2007
Juken Technology (M) Sdn, Bhd In Malaysia
Company Profile: Juken Technology (M) an ISO 9002 certified multinational company-which supplies plastic injection molds and molded parts to major reputed brands in electronics, electrical and automotive industry around the world. Juken has its plant in nine countries. Juken products include digital camera parts, CD ROM drive parts, electric meter parts, automobile parts, etc.
Job Profile:
Fitting and assembly of molds, follow up until the part approval
Tool Room Supervisor
Dec 2003 to June 2004
Company Name: Aravind Enterprises in Bangalore India.
Company Profile: One of the best commercial tool room in Bangalore which designs and manufactures plastic Molds, Deep drawing tools, Fine blanking tools, Precision progressive and compound press tools, jigs, fixtures and gauges.
Job Profile:
to lead and co-ordinate all tool room activities as a supervisor.
Tool Room Supervisor
July 2001 to Oct 2003
Company Name: Precitech Mould and Tools Kerala
Company Profile: An equipped Tool Room which supplies pressed components and plastic components for connector filed
Job Profile:
co-ordinate all tool room activities and interaction with customers.
Tool and Die Maker
Aug 1992 to June 2001
Company Name: Tool Centre , Kollam Kerala India.
Company Profile: A Leading Tool Room in Kerala which supply a large number of products to electrical, electronics and automobile industries. It carried out manufacturing of all types of molds, press Tools, die casting and thermo forming dies etc
Job Profile:
support the tool and mold manufacturing team as a Tool and Die maker.
Summary
Working in the field of Tool and Die Engineering for the past 24 years by performing the various duties like Manufacturing, Maintenance,Assembly of tools ,Processing and parameter setting, Trouble shooting, inspection and documentation for Injection molds, Press tools, Blow molds, Compression molds etc.
1)Able to manage Project management
2)Able to manage Tool room
3)Able to manage Injection moulding plant
4)Able to implement lean manufacturing system
......
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