• Gender: Male
• Age: 32
• Designation: Senior Engineer – Mold Design
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Tamil Nadu
• Work Experience: 10.3 Year(s)

Education

PGD in Tool & Die design

Skill Sets

Core Competencies
Mold design & engineering
Vendor Development
Design FMEA
GD&T as per ASME Y14.5M 1994
Mold manufacturing
New product development
Cross Functional team coordination
VAVE
Kaizen
TPM
Lean manufacturing practices
7 QC tools
5S

Technical Skills
Creo Parametric V6.0 (Modeling, surfacing & drafting)
Autodesk Moldflow 2019
Coretech Moldex3d R15
Autocad Mechanical 2020
MS office

Work Experience

Senior Engineer – Mold design
From Nov 2018 – Till date
Company profile - service provider of injection moulded plastic solutions to the automotive industry.

Job profile -
Design of functional surface for plastic parts
Mold design, development and proving of Plastic Injection molds and blow molds
Validation of part design with 3D prototypes
Determining the Part design feasibility for tooling (DFM) and conducting feasibility study of new drawings and assessing requirements
Conducting feasibility study for ECN modifications in existing tools
Implementation of VAVE concepts
Mold flow analysis
Coordinating with Tool Room persons for manufacturing, setting, & assembly of mold elements
Coordinating with Process engineers at QP & SPTR levels
Design of functional surface for plastic parts
Mold design, development and proving of Plastic Injection molds and blow molds
Validation of part design with 3D prototypes
Determining the Part design feasibility for tooling (DFM) and conducting feasibility study of new drawings and assessing
requirements
Conducting feasibility study for ECN modifications in existing tools

Major Achievements:
Implementation of VAVE concepts
Mold flow analysis
Coordinating with Tool Room persons for manufacturing, setting, & assembly of mold elements
Coordinating with Process engineers at QP & SPTR levels

Key Projects Handled:
Product design, Mold design and development for the below
vehicle segments is handled:
TVSM Moped, Scooter and bike segments such as XL 100,
Jupiter, Ntorq, Iqube & Apache series.
Tork Motorcycles - Kratos
Ather energy – 450
BMW Mottorad cruise segment vehicles
Royal Enfield bikes
TVSM 3 wheeler segments

Production Engineer - Injection Molding
From June 2015 – June 2017
Company profile - Injection Molding Tooling, Injection Blow Molding Tooling

Job profile -
Key Responsibilities:
Planning and coordinating production engineering process on daily basis
Develop process improvements to effectively utilize equipment and materials to maximize production
Identify unsafe operations and practices and establish safety procedures
Perform engineering analysis to reduce downtime
Provide training and guidance to operators to accomplish production goals

Major Achievements:
Implemented lean manufacturing practices during Mold Changeover - SMED
Reduced Mold setting downtime by 20% through standardization of process parameters
Reduced material wastage by 25% through implementation of 5S at material mixing area
Establishment of Bi-color Injection molding setup
Managed 30 machine operators in injection molding shop floor

Machines handled: ? Toshiba (all electric) : 160 ton – 350 ton
JSW ( all electric) : 250 - 350 ton
Milacron (Hydraulic) : 250 – 450 ton (including Bi-color)
Hwachin (bi-color) : 210 ton
L & T : 60 – 300 ton

Materials handled:
PA6. PA6 GF,PA66,PA46
ASA, ABS,PE ,PP with glass and talc filled