Ref. No. : CA - 16352 - (Maintenance and Service - Mechanical – with 16.6 years in Plastic Industry)

Education

B.Tech (Electrical and Electronics)from UPTU N.I.E.T Gr.Noida. in 2010 with 63.46%

12th (PCM) from Up Board S.I.C Narangpur in 2005 with 63.60%

10th from Up Board S.I.C Narangpur Science in 2003 with 52.66%

Skill Sets

Troubleshooting of breakdowns related Plastic injection molding machine, Rubber Compression molding (CM) Machine and Rubber injection molding (RIM) machine, Cnc, Vmc, Edm machines and Utilities.
Exposure of Erection and Commissioning CM, PIM machine and Utility equipment's. Mttr , Mtbf, Breakdown Handling, Kaizen, SPM Machine, TPM, Why why analysis,5S, EHS and TS System, Stp, etp, plc, drives, acb, vcb, automation, Energy saving through Kaizen

Work Experience

Manufacturing head
From Jan 2020 to present
Company profile- Manufacturing of plastics Molded house hold part like bucket tub mug etc.

Project Manager
From Sep-19 to Jan -20
Company profile- Manufacturing of plastics Molded part and recycling of HPPE and PET Startup the new moulding plant up-to 1200 Ton moulding machine and wasting and Extrusion Line for HDPE/LDPE and PET

Sr. Engineer Maintenance
Since Mar 2012 to Feb 2015
Roop polymers Ltd.
Company Profile: A leading Manufacturer & Supplier of Moulded rubber, extruded rubber, fuel tubes.

Maintenance Engineer
June 2010 – Mar 2012
Gold star filter Pvt. Ltd
Company Profile: A Exporter of Filters & Accessories, Home Appliances Fittings, Automotive, Valve Seats & Structural & Lock Parts.

Work Experience:
Production Planning and control.
Manufacturing cost reduction of Plastic moulded part through Kaizen and Cycle Time Analysis.
Controlling budget of plant manufacturing.
TPM activity all over plant.
Increasing safety by Technology up-gradation and other improvement projects to increase safety.
Spares planning and control.
Exposure of Erection and commissioning molding machine and utility equipment's.
Exposure of AUTOMATION and, Energy saving through Kaizen
Exposure of Poka-Yoke system in Relative equipment for full proofing the system
Maintenance of Plastic injection molding machine (PIM), Rubber Compression molding (CM) Machine and Rubber injection molding (RIM) machine
Handling of EOT crane 5 Ton capacity.
Carrying out Preventive and Predictive Maintenance of the related equipment's. 
Master Plan of Preventive maintenance 
Knowledge and working on Hydraulic and pneumatic system.  
Maintenance of CNC, VMC, EDM and Tool Room machines.
Operation and maintenance of DG up to1500 KVA, Air Compressors up to 150 CFM, Air Dryers up to 250 CFM, Chiller, Cooling tower Power factor correction systems
Why why analysis , Kaizen on MTTR and MTBF 
Exposure of Erection and Commissioning
Operation and Maintenance of Substation 33KV/11KV, 11KV/440 V line and Transformers up to 2.5 MVA. 
Maintenance of Zink and Aluminum Alloys furnace 
STP, ETP, PLC, DRIVES, ACB, VCB, AUTOMATION
TPM activity all over plant 
Preparation and maintain of all essential documents required to meet ISO – TS 16949 &  EHS
Spares planning and control.
Increasing safety by Technology up-gradation and other improvement projects to increase safety.
Member of Energy cross functional team.
Electrical up gradation Coordinator of the Plant. 
Preparation of department’s MIS, Energy Reports, etc

Profile Summary
Troubleshooting of breakdowns related Plastic injection molding machine, Rubber Compression molding (Cm) Machine and Rubber injection molding (Rim) machine, Cnc, Vmc, Edm machines and Utilities, Stp, Etp, Plc, Drives, Acb, Vcb, Automation. Carrying out Preventive and Predictive Maintenance of the related equipments. Master Plan of Preventive maintenance Knowledge and working on Hydraulic and pneumatic system. Preparation and maintain of all essential documents required to meet Iso – TS 16949 & EHS. Spares planning and control. Dg, Air Compressors, Air, Chiller, Cooling tower. Why why analysis, Kaizen on MTTR and MTBF. Preparation of department’s MIS, Energy Reports, etc. Maintenance of Zink and Aluminum Alloys furnace, Die-casting Machine 

ON JOB TRAINING:
Awareness program on Energy Efficiency.
Awareness program on Compressed Air System.

Vocational training
Four week in Ramganga power station of 132 kV of hydro power plant of 198 megawatt (3*66 MW) in 2008.
Six week in BSNL (moradabad) in 2009

Projects Handled
Project Title / Name: Optimization of shop floor lighting.
Project Description:
Optimization of shop floor lighting by installing timer circuit and shifting of lighting load based on the area of shop
Selecting the areas and study of time requirement of lights in the areas. 
Planning of material requirement for modification and their installation.
Benefits were energy saving and automated circuit for lighting

Project Title / Name: Centralized Control of distributed LT  Capacitor Panels
Project Description:
Time study of operations to changeover, Switch off capacitor panels during Power failure and power restoration.
50% Time reduction for switching off capacitor panels, changeover operation and reduced operations of main incoming breaker of Capacitor panel

Project Title / Name: ‘5’Axis training module 
Project Description:
Training module for JH Pillar support as per TPM basis 
Trained to operator for JH ‘5’ step as autonomous maintenance 
Fastener, Hydraulic, Pneumatic, Drives, and Electrical, Lubrication

Project Title / Name: Utility automation using PLC panel 
Project Description:
Optimization use of Utility by installing Synchronous panel circuit breaker and modify and shifting of Electric LT panel to avoid unavailability of power for machine shop floor 

Project Title / Name:Hydraulic power pack
Project Description:
Develop in house mobile hydraulic power pack using advance hydraulic system as well as mechanical and Electrical coordination to sustain zero breakdown.

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