Ref. No. : CA - 8826 - (Sales Service Installation and Trials - Machinery – with 26.5 years in Plastic Industry)

Education

Bachelor of Engineering in Mechanical Engineering in 2005-2008 from
Vinayaka Mission University, Salem, Tamilnadu
Diploma in Mechanical Engineering in 1994-1997 from Coimbatore Institute of Technology Sandwich Polytechnic, Coimbatore, Tamilnadu.
High School (SSLC) in 1994 from Govt Boys High School, Sulur, Coimbatore, Tamilnadu.

Skill Sets

Good knowledge in T.P.M, ISO.
Attended safety programs and fire extinguisher training program.
Attended short term course in “Supply Chain Management”
Have been active member to achieve in ISO 9001:2000 to molding shop.
Attended training for 8D, CIP, 5S, KAIZEN, Poka Yoke, conducted by MICO Ltd Bangalore & Jaipur.

Work Experience

Senior Service Engineer
Since Feb 2007
Company Profile: Dealer of injection moulding machines, dryers, mould temperature controllers, ultrasonic welding systems, haehl rollers, plasti cutting and milling systems, wire bending systems etc

Assistant Manager Production and Maintenance
Jan 2006 - Feb 2007
Company Profile: manufacture of precision injection molded plastic components

Engineer Production and Maintenance
Jan 2004 - Jan 2006
Lte Industries Limited

Machine Maintenance Technician
Jan 2000 - Dec 2004
G Plast Pvt Limited

Plastic Injection Molding process Technician
July 1998 - Dec 1999
G Plast Pvt Limited

EXPERIENCE HIGHLIGHTS:
Service Engineering:-
Result driven and highly qualified service engineer with strong experience in analyzing, implementation and maintenance of equipments and systems. Possess excellent communication and team building skill.
Troubleshooting of complicated machineries
Diagnosed and fixed the problems of electrical and mechanical equipments
Repaired hydraulic systems
Responsible for field services
Maintained records and documentations of machinery
Attended meetings and seminars

Production Management:
Responsible for entire production activities in the areas of Plastics Injection molding, Foil Printing, Odo meter assembly and Lapping departments.
Created monthly and weekly plans as per the customer schedule.
Ensured the specified quantity of the plastic component with highest quality and assured the correct utilization specified raw material.
Involved actively in continual improvement of shop floor.
Processed both Engineering plastics and non engineering materials.
Internal trainer for the Injection moulding process, Machine and Mould maintenance and the awareness of safety equipments.

Machine maintenance:
Expert in break down maintenance.
Continuously improve the working condition of the machine and maintain.
Periodic, preventive, predictive maintenance carried out as per the schedule.
TPM carried out.

Quality Assurance:
Evaluated and implemented 5S, ISO systems
Actively involved in house keeping.
Utilized and acquired good knowledge in Poka yoke systems & Kaizen.
Interacted with quality control, tool room & design department to improve the production quality and quantity to meet customer demands on time

PROFESSIONAL ACHIVEMENTS:
Installed ARBURG Multilift (Robot) without training.
No complaints from customer still now in the service field.
Customers most wanted service engineer.
Converted nearly 15 moulds from cold sprue to hot sprue to reduce the material consumption and saved the production cost by one lakh rupees per year.
Replaced electrical lamps (Day) with clear fiber sheet and saved Seventy thousand rupees per year
Reduced sprue length and dia (changed previous design) for three moulds and saved Fifty thousand rupees per year.
Stabilized production activities: Die changing, cycle time, rejection etc.
Reduced cycle time in 6 moulding components, and saved 59 shifts/year in total thus saving approximately one lakh and twenty thousand rupees per year.


Future Goals

Efficient, organized leader with success leader in coordinating with internal – external teams to reach surpass expectations. Expert level skills in the following Injection molding machines.

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