Ref. No. : CA - 37405 - (Quality - Injection Moulding – with 24.1 years in Plastic Industry)

Education

Bachelor of Mechanical Engineering From Adhiyamaan College of Engineering Year Jun 1996 Jun 1999

Diploma in Automobile Engineering From V.K.R & V.N.B Polytechnic College Year Nov1991 Sep 1995

Skill Sets

MS Office (Word, Excel, PowerPoint, Outlook Express) Internet Applications
SAP QM – Module.
Operating System – Windows 10
Designing Software - AutoCAD, Pro-E from Central Institute of Tool Design (CITD).

Work Experience

Quality & Customer Technical Support.
From : 08/2012 to till date
Company Profile : Manufacturer of Nonwoven fabrics, Plastic packaging and PET preforms

Job Profile:
Ensure and focus to achieve there are no claims / complaints from any customer.
Customers are informed about returnable packaging, Can and End's technical requirements, and, if required, customers are visited.
Discuss future plans for any empty or filled stock connected to the quality issue with the customer and any other pertinent parties.
Ensure eective inspection as per QAP, identication and traceability at Incoming, in process-production and at nal stage so that non-conforming product shall not release to customer.
Co-ordinate with purchase & Marketing team to analysis rejection issues & to reduce the same by using
quality tools to improve OEE of plant.
Establish, document, implement and maintain the processes needed for the QMS & HSE management system as per the requirements of ISO 9001:2015, BRC Issue :6 & OHSAS as applicable at the factory and effectivedocument control system.
Manage Quality Audit & Self Assessments/ Customer audits.
Prepare and communicate Quality reports to Leadership including Report on rejections.
Inculcate for Team Work Attaining Quality Goals with other Department & within departments.
Manage Quality innovation in Quality for Organization growth.
Provide Training to all Employee on Quality related requirements.
Promote Quality culture in Organization
Coordinate packaging development with the customers to make packaging proposal with respect to operational feasibility.
Identify potential risks before they become a problem, focusing on root cause analysis and take preventive action
Ensure all MSDS is available with valid date
Establish growth-worthy Quality KPIs and its achievements.
Drive and effectively implement Quality Tools like, TQM, 7QC, Kaizen & Lean Manufacturing etc.
Maintain a clean GMP environment to ensure safety and quality during the manufacturing of each stage of the operation.
Carry out quality assessment of subcontractors / Suppliers as per the requirement / needs.
Manage and control lab controls like as calibration, Proper test method, Handling of Instruments.
Contribute to continuous improvement activities
Conduct benchmarking studies to determine best practices/designs and future trends
Examine and lead the wiring design plan by working with standards that is incorporated into the project's overall plan.
Examine the routing by comprehending the assembly and safety requirements.
Keep tabs on subsystem-level target costs in accordance with project scope.
Examine various sub system design ideas and choose the most promising one for implementation.
Evaluate and release tooling design, and proactively manage project risks with cross-functional teams.
Plan and maintain System and Design Deliverables at each Engineering Event.
Perform subsystem design reviews in collaboration with leadership and cross-functional teams to achieve alignment at every level.
Assist with engineering team and manufacturing team by working with suppliers on design discussions and reviews at all significant events.
Giving specific instructions for sample selection, follow-up, and sample preparation monitoring.
Examine as per the test plan's performance of the subsystems.
Enable a safe working environment and ensures that employees actively place safety as their highest priority through ongoing training.
Promote the commitment of organizing and implementing all quality systems and policies to meet
Organization standards & customer standards (especially for major automotive players) and achieve customer satisfaction.
Develop and work with others to create ways of improving product quality. Ensure that each employee is thoroughly trained and performs all work according to work as per control plan. Dene work standards with the help of support functions.
Monitor competencies for the team and develop its autonomy through training plan building, follow-up & training actions implementation.
Organize and staff production to meet the forecasted sales and inventory targets on-time.
Validate capacity of APU and communicate for SIOP (Sales, Inventory, Operations Planning).
Be accountable for APU SQIDCP (Safety, Quality, Delivery, Inventory, Cost & People) performance and profitability.
Develop employees through onboarding, performance reviews, the Employee Career Development Program, and other means.
Establish work practices that minimize the environmental impact of the department's processes, reduce the consumption of resources, and reduce overall waste.
Facilitate and sponsor the preventive maintenance system to minimize equipment downtime all assemble line and to maintain quality.
Assign & check corrective actions on recurring problems within APU.
Conduct regularly scheduled employee group meetings to communicate company goals, results, and happenings.
Lead Daily Action Meetings (DAM) & review action plans to improve SQIDCP performance (actual and targets).
Role model for cross-functional collaboration and balance, constantly value-adding with striving for efficiencies in the whole APU.
Possess strong review abilities for medium-complex sheet metal drawings, schematics, and electrical wiring harnesses.
Conduct regular checks on the harness in the model to make sure the terminals are the right size for the corresponding wire gauges.
Verify moderately complex design drawings for accuracy, completeness, and adherence to accepted engineering standards and practices.
Carry out supplier validation audits, with supplier support and supplier advanced product quality planning (APQP).
Work with Engineering (Design and Manufacturing Engineers) team to dene process parameters and criteria to ensure supplier process capability is effective to meet product and process requirements
Lead the supplier approval process by assessing manufacturing/technology capabilities and Health,
Safety and Environmental risks
Support new product launches to ensure that supplier quality meets the required standards
Facilitate root cause analysis and corrective actions of supplier quality issues
Perform on-site supplier visits for root cause analysis and verification of correction actions of supplier quality issues
Collate and evaluate supplier quality data to identify process improvement opportunities within the supply chain
Work with the supplier directly, create correction action plans to address process failures
Review supplier manufacturing processes, collaborate with suppliers on process improvement and value enhancement opportunities
Promote the use of customer preferred techniques for continuous improvement such as Lean, Six- Sigma, Poka-Yoke (Error Proofing), Measurement System Analysis, and Process Failure Mode and Effects Analysis (PFMEA).
Provide concise, complete and accurate documentation of inspection results relative to area of responsibility. In appropriate functional areas, this refers to supporting inspection and test status requirements dened by regulations, engineering product specications or Control Plans, Production part Approval process(PPAP) approval.
Facilitate the escalation of unresolved supplier quality issues within assigned projects and suppliers
Support the Quality Manager to monitor and report on supplier product quality and performance
Deliver training of quality awareness
Report on Key Performance Indicators (KPIs) in order to adhere to process and prevent occurrence of any non-conformity relating to product, or system
Assist with first off sample approvals
Participate in cross-functional teams in the development of new products or changes related to current products in meeting customer requirements
Manage and coordinate supplier Parts Per Million (PPM), supplier problem solving on time, cost recovery
Lead quality audits
Contribute to continuous improvement activities
Quality control of work by appropriate reviews
Support and lead process improvement activities at the supplier
Write reports and present progress at project meetings and to clients
Achieve goals within budget
Stay current and up to date on any changes that may affect the supply and demand of needed products
and materials and advise others of any impact
Undertake personal continuous training and development
Perform root cause analysis and resolve problems
Independently determine approach and assigned tasks Manage all quality-related issues within the manufacturing team (e.g. internal, supplier and customer)
Identify root cause and instigate permanent corrective actions for product quality issues
Work with internal and external stakeholders to resolve quality issues that arise as quickly and eciently as possible to prevent compromising quality and safety standards
Carry out product and process auditing
Ensure control plans and associated documentation are implemented eectively and maintained
Monitor and report on quality-related key performance indicators including scrap monitoring, rework levels, parts per million (PPM) gures
Stop production in the event of manufacture of unacceptable goods/processes
Supporting on preparation of Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP) & Failure Mode and Eect Analysis (FMEA) as per requirement
Ensure compliance and assist with adherence to the Quality Management system (TS16949/ISO9001)
Write product test procedures
Assist with training of quality awareness
Report on Key Performance Indicators (KPIs) in order to adhere to process and prevent occurr ence of any non-conformity relating to product, process or system
Assist with rst o sample approvals
Promote the use of customer preferred techniques for continuous improvement such as Poka-Yoke (Error Proong), SPC (static Process control) and Measurement System Analysis
Participate in cross-functional teams in the development of new products or changes related to current
products in meeting customer requirements
Participate in the development and renement of Design and Process FMEAs (Failure Mode and Eects
Analysis)
Manage the Supplier Key Performance Indicators (KPIs)
Manage and coordinate customer PPM (Parts per Million), supplier PPM, supplier problem solving on time, cost recovery and supplier warranty indicators
Lead quality audits
Keep up with current and developing manufacturing and engineering trends that concern product quality
Undertake special projects as required and Contribute to continuous improvement activities
Support and lead process improvement activities

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