Ref. No. : CA - 28791 - (Quality - Injection Moulding – with 5.3 years in Plastic Industry)

Education

Bachelor of Mechanical Engineering Government College of Engineering, Tirunelveli 2012 - 2015

Diploma in Mechanical Engineering Nanjiah Lingammal Polytechnic college, Mettupalayam 2010 - 2012

Skill Sets

Innovative Quality Engineer with 5 years of experience in managing all aspects of quality function
Passionate in analyzing and solving quality problems, involved with Seven QC Tools, lean for continuous improvements.
Complete problem solving abilities, present data effectively, communication skills, adapt to new responsibilities and good team player

APQP,PPAP (Control Plan, PFMEA, PFD,etc.)
Internal Auditing (IN-House)
CADD

Work Experience

Quality Engineer
Since Jun 2018
Company Profile : Leading plastic processing company with seven business divisions. The company has forayed into different types of plastic processing in Injection Moulding, Rotational Moulding (ROTO), Extrusion, Compression Moulding, Blow Moulding etc. Offers wide range of plastic products with a variety of applications in Industrial Moulded Products for both Automotive & Non-Automotive Products.
Job Profile :
Works on a cross-functional project team through all phases of the product development process.
Includes planning and executing projects from concept through the launch and initial production ramp-up, Responsible for developing parts / components as per project plan and Advanced Product Quality Planning (APQP) guidelinesCoordinate for process validation with concerned stake holders across the division- Prepare documentation, reports and provide support in project / functional activities.
Experience in handling quality aspects of new product development
Knowledge on APQP, PPAP, FMEA, Control Plan, Gage R&R, SPC, Cp/Cpk, etc. Knowledge on TS16949, OEM specific requirements
Accountable for conducting and review in-house rejection analysis with the team through meeting on daily basis .
Actively involving in rectification of major issues and initiation of improvement action plans and organize meeting with supporting departments like Production, Assembly and Maint teams. Provide customer support to SMR, Faurecia, Mahle Filter system, BSH and Samsung – Analyze the customer complaint and corrective action closers
through 8D with 7QC tools .
Monitor the corrective action effectiveness of Internal and External complaints.
Responsible for new project trial management to the customers of SMR, Faurecia, Mahle Filter system, BSH and Samsung and resource planning and formulating to
stabilize the project
Conducts trials for new tool, initial SPC studies, submitting the layout, material reports and gets a approval of signed sample from customer .
Conducts Process and product audit internally .
Efficiently handling and managing performance of the team while ensuring adherence to 5’s and Kaizen practices for healthy and cooperative work environment to ensure customer satisfaction.
Involves in reviewing the quality manual and daily basis reports of plan Vs actual and getting approvals from quality management
Responsible for scheduling and conducting the monthly management review meet at regular intervals and review the MOM points.
Gemba auditing in shop floor on daily basis to ensure the check sheet – update of machine and equipment
Promotes the use of customer preferred techniques for continuous improvements such as Seven QC Tools, Poka-yoke (Error proofing) and measurement system analysis
Performs root cause analysis and resolve problems by using CAPA methodology.
Performs process validation and process monitoring and Gemba analysis by using Injection Moulding Process Manuals

In-process Quality Engineer
Aug 2015 to Jun 2018
Company Name : Leading suppliers for Faurecia, Hyundai Mobis, Nifco, Takata and Preethi here the Instrument panel parts, audio panel parts, painted parts and S&R parts are manufactured .
Job Profile :
Customer Support and customer handling
To maintain zero PPM & zero customer complaint at customer end
To solve the customer issue at proper analysis and using CMR & corrective action report
Have knowledge an 8D analysis report
Line Rejection monitoring and Solve the problem using CMR
Monitoring rejection both in-house and incoming rejection trend in terms of PPM
Easily handled a SPC document and monitoring the process capability.
Well knowledge about on PP, PC, PPCP, PC+ABS, ABS, PMMA and NYLON materials.
I can easily absorbed an Plastic Product Because i already handle an 50T to 2000T machinery part.
To follow up and monitoring on Mould PM Check sheet and Mould correction details.
I have knowledge an Plastic Injection Moulding Process knowledge also.
Responsible to first piece and last piece approval in line inspection for Auto Mobile Plastic components.
Conducting the in-process inspection for the same.
Conducting mould correction for any non-conformity found in the parts.
Responsible for Final Inspection Stage (PDI).
Conducting Product Audit, Process Audit to reduce non-compliances & achieve customer satisfaction.
Conducting inspection & testing.
Maintaining documents as per TS-16949 and PPAP.
Carrying out 5S and kaizen activities for continuous improvement.

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