• Gender: Male
• Age: 33
• Designation: Quality Engineer
• Highest Education Level: Diploma
• Preferred Country: India
• Preferred Location: Mumbai
• Work Experience: 10.3 Year(s)

Education

Pune university 2014 BE Mechanical First class
MSBTE 2010 Diploma in Mechanical Distinction

Skill Sets

Six sigma improvement projects
Process improvements
7 QC tools
Failure mode and Effects Analysis (FMEA)
Root cause analysis (RCA)
Corrective action and preventive action (CAPA)
Statistical process control (SPC)
Measurement system analysis (MSA)
8D report
Why why analysis
Advanced product quality planning (APQP)
Production part approval process (PPAP)
ISO internal auditor
Kaizen
Geometric dimensioning and Tolerancing
Quality control
NPD
Autocad

Work Experience

Quality Engineer
From- Oct 2019 - Present
Company Profile- leading manufacturer of Terminal Blocks in India-Terminal Blocks,SMPS, Smps, Power supply

Job Profile-
Responsible for managing overall In-process quality in all manufacturing departments like Injection molding, press shop, Multi-slide, Bhiler, Compression molding and Automatic assembly
To improve in-process quality by using 7 QC tools and Six sigma methodology
Identify potential process improvement projects
Responsible for driving lean projects across facilities that improves operation process
Execute lean six sigma strategy for process improvement
Execution of Cost of quality improvement programs Productivity gains, cost reduction, Yield improvement & COPQ Reduction Developing and executing automated vision inspection system that will guarantee product quality
Monitoring debugging process, tracking quality assurance metrics, and training junior staff on how to implement solutions Manage improvement projects including process improvements, Material handling
Work cross functionally with manufacturing and BE team to develop lean manufacturing method that reduces the time required to change equipment to single digit minutes (SMED)
Conducting FMEA in different departemnts to identify and eliminate process failures
Responsible for the tool and mold handover after validation
Handling of customer and internal complaints to avoid recurrence
Complaint analysis using 7 QC Tools & taking corrective & preventive actions to eliminate the root cause
To analyze & resolve the quality concern with the help of problem solving technique 8D, Why Why analysis report
Conducting weekly meeting with design, tool room & production to resolve External and internal critical issues
Responsible for maintaining in-house PPM and customer PPM against target
Conducting internal audits of all manufacturing departments to ensure that the business processes are being followed

Quality Engineer
From- Dec 2018 - Sep 2019
Company Profile- manufacturing fuel tanks and sheet metal press components for the automobile sector catering to OEMs

Job Profile-
Development of customers new products & Responsible for preparing all the PPAP documents
To freeze welding parameters of spot and seam welding machines for new and regular production parts
Analysis of warranty claim fuel tanks at customer end & implementing corrective & preventive actions for the same
Ensure availability and maintaining quality documents as per ISO & IATF standard
To analyze & resolve the quality concern with the help of problem solving technique 8D
Problem analysis using 7 QC Tools & taking corrective & preventive actions to eliminate the root cause
Conduct internal quality audit, process and product audit as per plan
Check whether employees are trained to the right quality standards and that all quality requirements are met throughout the production process
Responsible for maintaining in-house PPM and customer set PPM
Conducting Endurance test and analysis of failed fuel tanks during test
Schedule training, skill up-gradation of line inspector, supervisor on shop floor
Taking various metrological tests for Resistance spot and seam welding.

Project executive
From- Jan 2017 - Nov 2018
Matrix tools and solutions, Pune