• Gender: Male
• Age: 31
• Designation: Quality Engineer
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Preferred Location: .............
• Work Experience: 10.4 Year(s)

Education

B Tech- Pursuing Bharath university University 2018

Diploma Saint Michael polytechnic college Dote 2014

SSLC Padma sarangapani matric Hr school Government of board examination 2009

Skill Sets

6 years of experience in Process Quality & Customer quality , Testing and Audits ,Possess well as familiar with IATF 2016 Demonstrated experience in managing quality functions i.e., in-house and Customer Quality assurance. Proven success in implementing quality functions and managed functions of auditor. An effective communicator with excellent analytical & problem solving skills.

MS – Office (Advanced Excel, Word, Power point).
Hardware networking ,peripheral trouble shooting
C+ programming
Course Completed in Basic electronics
Course completion in Embedded software programming

Good team Leader & coordinator,Innovative and logical thinking, Hard & Smart Working, Dedication.

Work Experience

Quality Engineer
Since Oct 2018
Company Profile : Leading manufacturing of wiring harness, seat buckle harness, airbag harness, hall sensor harness AC ventilation unit harness, Compressor harness for 4W present customers are Autoliv, sanden vikas, Rane TRW, Tata ficosa Ichiko, valeo lighting,Magnetic marelli, KSS

Quality Engineer
July 2014 to Oct 2018
Company Profile : Leading manufacturer of automotive components in the world. In, Manesar & Chennai unit (GREEN FIELD PROJECT), HI-LEX, manufactures Control cables like Brake, Throttle, Clutch, Choke & Speedometer cables for 2 Wheelers and Parking brake cable, Body cable (FLO,TLO,HOOD & HLL) and Window regulators for 4 Wheelers. Present customers are Toyota Motors, Nissan, Maruthi, Daimler, Isuzu, Honda.

Job Profile :
Reduce Inprocess Rejection PPM.
Monitoring of critical process with reduced frequency – Daily basis.
Rejection PPM monitoring on each module - Daily basis.
Preparation of PDCA & Implementation of counter measures – Weekly basis.
Completion of Rejection reduction projects identified in yearly target setting – Monthly basis.

Customer complaint handling
Monitoring of customer complaint for all customer –Daily basis.
CAPA analysis for all customer complaint within 24 hours– on complaint basis.
Implementation of corrective action for all complaints– on complaint basis

Process Capability Improvements
Monitoring of process capability on each machines – Monthly basis.
Identification of assignable causes for process variation through control charts.
Identification & completion of process variation reduction projects using higher level statistical tools – Monthly basis.

Promote Total Employee Involvement
Conduct training on Defects and its effects for operators – Weekly basis.
Improve suggestions & kaizens 100% participation – Monthly basis.
Cost saving improvement implementation – Monthly basis

Attainments
Customer complaints Handling (To analyse the problem, 8D submitted to customer & Monitor the Effectiveness)
Customer PPM reduction - Zero PPM Achieved & maintained at Honda, Toyota & Isuzu through 4 Reliable concepts.
X bar R chart preparation for critical parameters, SC characteristics.
Swap analysis for inhouse rejections & FTA analysis for Assy lines
Implemented 20 Pokayoke in assembly line to avoid customer complaints.
In process rejection PPM has been reduced from 20000 PPM to 500 PPM by effective analysis of Root causes & implementation of counter measures through KAIZENS and QC Story approach.
Monitoring the Internal & Customer PPM and reporting to management on daily & Monthly basis.
Conducting Process, Product & System Audits and strengthen process. (Flattening, Coiling, Extrusion, Die casting, Welding & Assembly).
New product development core team member from initial stage to final stage till regular supplies (VC Sample, QCV Sample, PT1, PT2, PT3 & SOP).
Developing and procuring New gauges and instruments - Maintaining calibration and services.
Significant experience working on measuring instruments such as profile projector Vernier, height gauge ,micrometer, VMM, Smart scope
4M changes are controlled and monitored through Hold card management.
Furnishing training to Vendors regarding PPAP Activities, MSA, Process Validation, R&R, Process Capability, Pokayoke, 8D and 5S.
Focus on cost reduction exercise, Kaizen

Trainings
Internal Quality Audit
7 QC TOOLS
SPC
PPAP/ FMEA
MSA
VDA 6.3

OHSAS 18001
EHS
IATF 16949 2016
Supervisory Skills
Communication Skills

Areas Of Exposure/expertise
Quality
In Process Quality Assurance
Ensuring Quality Management System Customer Quality, in-process material, incoming and standard materials.
Implementing quality tools, thereby ensuring quality control and continuous improvement.
Maintaining quality standards for incoming materials ensuring stringent adherence to quality standards, norms & practices.

Technical Assurance
Assessing the performance of the vendors based on various criterions such as percentage for rejections, quality improvement rate etc.
Planning & carrying out process audits in in house assy lines
Providing technical guidance to the vendor team, guiding them on resolving performance bottlenecks.

Quality Management Systems
Developing a framework of quality standards procedures & systems and overseeing smooth implementation of Kaizen, Pokayoke and 5’S Culture.
Documenting IATF / Advance product quality Planning (APQP), Process Flow Chart, Control Plan, Failure Mode Effect Analysis (FMEA), Production Part Approval Process (PPAP), Measurement system analysis (MSA) for Instruments & Gauges.

Audit
Responsible for handling process/ product /Sustenance audits and preparing various audit reports.
Preparing all the necessary documents required for audit purposes, Management Information systems.
Developing Quality alert, Visual Aids, standard operating procedures.