• Gender: Male
• Age: 39
• Designation: Quality Assurance Manager
• Highest Education Level: Diploma
• Preferred Location: Satara
• Work Experience: 19.3 Year(s)

Education

DME With 57 % From Govt. polytechnic karad (MSBTE MUMBAI) in 2005.

S.S.C. with 80.80 % (MSBTE Mumbai Board)

Skill Sets

KEY SKILLS-
Knowledge regarding All Core tools (APQP, PPAP, FMEA, MSA, SPC) used in Auto industries.
CNC programming (FANUC), operating & setting.
Hands On experience on All Instrument & Equipment’s used In standard Q.A. Lab & Shop Floor :- CMM, TRIMOS,Air Gauges, TPG,TRG,Bore Gauges, Roughness tester, Brinell/Vickers/Rockwell Hardness tester, Vickers, Roundness tester, Millipore, particle Counter, NSST And CASS Test for Plating and painting, NDT Testing Likes DPT, MPT, Ultrasonic Testing, Metallurgical Testing Of Grain flow/ Micro structure, Spectrometer Analysis.
Hands on experience on CNC machines Fanuc turning center, Different SPM Machines .Working with TPM member for setting part department to achieve ZERO breakdowns, rejection. Working as training faculty for training new members about 5S, PPAP, FMEA, and KAIZEN, Machine basic knowledge regarding pneumatics, hydraulics, and lubrication systems of machine.
Working as member of kaizen team to improve productivity of settin

Work Experience

Quality Assurance Manager
From Nov 2020 to June 2021
Company profile- forging Industry of Non Ferrous metal casting , machining , assy & Supply of Electrical Appliances & Durables also in Automotive supply of connector hoses, to supply of OEM Manufacturer & customer application purpose,

Job profile-
ISO 9001:2015, IATF: 16949, OHSAS: 18000 ISO 14000 system Certification &Implementation.
Quality Manual/SOP/WI/Preparation & Implementer.
Work as Certified Internal Auditor & Second Party Auditor for system audit as per IATF16949/ ISO 9001: 2015.
Provide necessary data & improvement action plan needed for MRM.
Monthly In-house, Supplier, Customer PPM &Score card monitoring.
Monthly Departmental KPI/KRA performance Indicator Monitoring to improve organization performance.
Inspection of Inward parts & co-ordination with vendors for daily issues.
Cross verification of production process followed as per documentation of ISO 9001-2015 OR Not.
Preparation of Process /Product Audit plan & conduct process product audit as per plan.
Work as Certified Internal Auditor& Second Party Auditor for system audit as per IATF16949/ ISO 9001: 2015.
Preparation & updating in sample/incoming, Control inspection plans.
PPAP Submission for new product development activities.
Making Control Plan, PFMEA, FMEA, PFD, FPIR, PDIR, & MOR presentation.
To verify existing inspection methods and systems are capable to detect non-conforming product. Through.
Annual Instrument & Equipment Calibration Activity Monitoring.
(a) Review of line problem and rejection analysis.
(b)Change or add check points add in existing points in quality system.
Keep track of hold/Rej. Material, SAP holds stock & ensures compliance for timely scrap posting & clear ok Material in SAP.
Raising N.C.R. In case of non-conformance observed in Receipt or line.
Weekly & Monthly PPM, Cost of poor Quality & Customer/supplier/in-house PPM related Reporting.
Support manufacturing/New development team during implementation, Evaluation of process /capabilities results & contribute in continual improvement.
Support series mass/Proto Development production concern & co-ordinate containment action when necessary.
Daily checking assy/machining/Casting/Forging lines products on sample base critical/special characteristic of product inspection for mass production maintained as per standards.
Complaint ClosureIn-house abnormal, Customer, Supplier, through UQI, CAPA, 8D, SCAR, countermeasures.
Report rejection trend in monthly reporting and actions for reducing rejection.
Monthly in-house rejection cost analysis.
Daily rejection/rework analysis meeting with concern departs/Vendors And action review.
Use Quality Control tools (7QC tools, 8D methodologies, why- why analysis, DMAIC Methodology, SPC, CAPA etc.) for maintains quality & reduces production process rejection.
Analysis defective parts from internal & external customer assy line & provide Corrective action in timely manner.
Study of various customer complaints internal & external in order to find out root cause & reduce its initial stage to not repeat in future.
Planning to reduce rejection & rework in line by using skills like 7QC, Pareto analysis, Histogram, KAIZEN, POKAYOKE.
Daily Co-ordination with, Purchase, vendors, S.T., Plating, Paint Shop, Welding Section sub-assembly, assembly, PPC, Main store, sub vendors etc., and other department for Achieving QCD of better product.
Leading and motivating the Quality team to meet pre-set Quality targets.
Responsible
Ensuring clean, healthy & safe working environment on the shop floor.

Asst. Manager Quality Assurance
From MAY 2019 to Oct 2020
Company profile- manufacturing GLOBAL Top Hydraulic Cylinder Manufacturer for Excavators, Earth Mover, and Construction Equipment Manufacturing organization Having well known OEM Customers, HYUNDAI, TATA HITACHI,GENNIE KOBELCO, LIUGONG, JCB .

ORGANIZATION: “CRAFT AND TECHNIK industries”
DURATION : APRIL 2018 to MAY 2019
DESIGNATION : Sr. Engg. Quality Assurance

ORGANIZATION: “M-TEK Engineers industries”
DURATION : JAN 2017 to DEC 2017
DESIGNATION : Asst. Manager Quality Assurance M2

ORGANIZATION: “Mittal Industries”
DURATION : March 2016 to DEC 2016
DESIGNATION : Sr. Engg. Quality Assurance

ORGANIZATION : “KEIHIN-FIEPVT LTD”
DURATION : DEC 2005 to DEC 2015
DESIGNATION : Supervisor

PROJECT HANDLE -
Tool life monitoring & improvements in Tooling.
Involved in Jig & Fixtures Modification & Developments.
Involved in New Developments of Inspection Techniques.
Involved in productivity improvement projects.
Changing cell layout to improve production.
Study of various customer complaints in order to find out root cause and taking countermeasures.
NKFC PROJECT For reduce jet needle rejection percentage.
Participating in Quality circle program from setting part.

MANUFACTURING, QUALITY, PRODUCTION IN PROFESSIONAL ORGANIZATION
A technically sound professional with excellent skills offering over 14 years of verifiable experience in Quality Assurance Department of Auto Component, Construction Equipment, & Allied Industries.
Holding Diploma in Mechanical Engineering and QA,Production &Problem Resolution Practice.
Knowledge of PPAP, SPC & FMEA, MSA, APQP KAIZEN, POKAYOKE, 5S, 7QC, Six Sigma.
Conversant with IATF: 16949& ISO9001:2015 quality standards Implementation & documentation.
Commodity Handled :-
(MACHINING/FABRICATION/CASTING/FORGING/WELDING/PAINTING Aluminum, Zinc, Grey cast Iron M.S., Sintered metals, Brass, Forging Materials M.S, Sheet metal, Plastic,Rubbers Materials.)
Accountable for meeting Quality and Manufacturing requirement of organization.