Ref. No. : CA - 24730 - (Production - Compounds & Masterbatch – with 16 years in Plastic Industry)

Education

PGD-PPT From Central Institute of Plastics Engineering and Technology, Anna University Chennai in 2013

B.Sc. Chemistry From Dr.Ram Manohar Lohia Avadh University Ayodhya Faizabad. U.P. in 2011 

H.S.C From G.I.C. Faizabad U.P.Bord in 2008

Skill Sets

Microsoft Office like Word, Excel, Power point etc. with operating systems as XP, windows 7, windows 8. Windows 10, TALLY, SAP.

Work Experience

Production Shift Incharge
From - MAY 2021 to till date
Company profile - Company is manufacturing of masterbatch & compounds PBT, PET , PA6 FR, & Non FR , ABS PC,PP,SAN,GPPS Color Compounds for different applications.

JOb profile -
Responsible to meet production target as per production planning.
Control the raw material usage and wastage minimization.
Recommend improvements in key performance indicate to yield specific Power consumption etc.
Dealing and execution of production of production related activity at shop floor.
Carry out material balance calculation of produced batch/ Grade.
Root cause Analysis proposing corrective and preventive action of non confirming products.
Timely maintenance of equipment for better results.
Ensure Compliance of all corrective and preventive action to avoid repetition of customer complaints.
Motivate shop floor employees including contract labours to maintain safety and 5 S standards in and around plant premises to ensure clean & safe work place.
Daily maintenance & Quality down time Analysis.
Maintaining Monthly Production Tracking Sheet & Monthly Reports

Production shift Incharge
From -January 2020 – April -2021
Company profile - Manufacturing of Nylon 6, PA66, Glass filed FR, & Non FR , ABS PC,PP Color Compounds

JOb profile -
Supervise the activities of shift workers, who operate processing machines.
Co ordinate work activities with other departments.
Change die on extruder machine according to production line(grade) Change.
Monitor and resolve on shift problems and recommend measures to improve productivities and product Quality.
Assist in on going training of staff in job duties safety procedure and company policies.
Trouble shoot maintain and make minor repair to equipments.
Prepare shift end Reports .

Production Executive
From - December 2016 – December-2020
Indo - Japan polymers Pvt Ltd

Production Shift Executive
August 2012 To November 2016
Calco polytechnic pvt Ltd

Job Profile : 
Familiar with the Machine Name(Coperion, Steer, Brabender Schank Process & joginder, Prasad Group Machine.
Handel single screw and twin screw extruder.
Machine maintenance  knowledge preventive, corrective, and break down Maintenance. 
Machine screw barrel change and elements knowledge. Checking temp of each zone of barrel as well as oil level in heat exchanger.
Arrange raw material as per requirement for the grades.
Manpower arrangement as per requirement.
Solving technical problems occurs  during the time of production.
Attention towards the health and safety Programs.
Working in process engineeringcompounds and masterbatch .
Working in Ms-office, Excel,.etc.
Preparation of daily, weekly, monthly reports.MIS report & presenting the same collating information on the Process.
To increase  yield of Machine & Man Power by setting optimum cycle time.
Trouble shooting during Process of grades manufacturing. conducting Preliminary checking of all machine parameter as well as raw materials required for the grades.
Timely reporting to senior, Production manager about the execution of plans and records maintained for effective production.
Daily update machine start up report, machine maintenances report. Defective information report (online check) 
ISO 9001 : 2009 & TS 16949 Documentation work updated.
Inspections of granules -porous, stability, 
Daily maintain OEE report machine wise production.
Know Testing of engineering plastic  visual checking 

Future Goals

To apply my technical and innovative skills, and to contribute towards the growth in an organization.  I am keen to expand my career in a result oriented, rewarding and a challenging work environment.

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