Diploma in Plastic Engineer in 2015 from Central Institute of Plastics Engineering and Technology by securing 70%.
Intermediate from U.P Board by first class
Class 10th from U.K Board by second classc
Reduction in process defect related to poor quality and efficiency improvement by taking strong analytical action for the resolution.
Quick Change over methods, time management and Gemba leadership.
Trained on 7QC tool.
Trained on TPM.
Maintaining the rejection percentage by 0.1%
Reduced the operator’s fatigue by allocating proper work station and work culture.
Production Shift In charge
From May,2018 to till date.
Company profile -Manufacturing a wide range of plastic components for the automotive sector.
Job profile -
Responsible to manage shift as per plan and instruction passed by production manager.
Responsible for the proper utilisation of man, machine and material.
Process control of injection moulding.
Responsible for controlling of rejection, Rework during process.
Inspection of all injection moulding parts by Visual & Dimensional.
Why Why analysis to find out the root cause of internal, external customer complaint in house rejection.
Calculating OEE of Injection Moulding Machine.
Responsible for on job training to the operator to the defects of products and maintain all training records and documents rated to auditing process.
Responsible for training to the operator by DOJO TRAINING SYSTEM.
Responsible for events and trials of new product development.
Responsible for line quality management by adopting new efficient techniques.
Maintaining shop floor 5S.
Maintaining rejection rate in house as well as customer site.
Ensure the highest quality of production with minimal wastage and resources.
Diploma Engineer
From - July 2015 to February 2017
Company profile - A giant automotive, supply to all CAR manufacturers for plastic and blow moulded part in all aspect. Engaged in (Injection/Blow Moulding) manufacturing of automotive parts. Major customers are below: Maruti Suzuki, Honda, Continentals.
Job profile -
Responsible to operate the machine till first six months with proper productivity.
Responsible for the proper 5S of the machine.
Responsibility as a line incharge of seven machines.
Responsible for the proper dispatch of finished good according to nagare.
Responsible for making the production reports and updation to the empro software.
Responsible for issuing raw materials and BOP from store.
Responsible for updation the check sheets of machines.
Job profile -
Plastic moulding process knowledge with defect analysis in on going production by controlling parameter.
Adopt 5S culture from inner of my heart and trained to all to make it in daily habits.
Kaizen do the continuously improvement on shop floor to make all work done by easiest path.
POKA YOKA to make sure all work done by no any other loss and accident make it mistake proof.
Continuous involving in daily in house complaint over the product by doing Gemba on daily basis for resolving the problem through understanding and implementation of perfect counter measure as onsite as well in house as well as customer site.
Team based work culture through personal development Imparting on job training to operators for new/ modified processes for enhancing their operations efficiencies.
Daily Analysis of waste to find root causes to improve the OEE of whole plant.
Prepare the quality plan to achieve the quality targets.
Implementation of TPM goals (zero accident, zero defect and zero breakdown).
Analysis and control of production, waste, waste type, down time break down and continuous improvement.
Work in close with operators, quality associate, dispatch and planners for target achievements.
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