Ref. No. : CA - 32702 - (Production - Extrusion - Woven Sack – with 8.4 years in Plastic Industry)

Education

M. Tech (computer integrated manufacturing)
srm university chennai 2012-2014 ist class
pg certificate program (b. Tech project)fcri, palakkad(kerala) (central govt) 2011-2012 ist class
b. Tech (mechanical engineering)
koneru lakshmaiah college of
engineering 2006-2010 ist class intermediate
(m. P. C)
sri kakatiya junior college 2004-2006 ist class
s. S. C atpm high school 2003-2004

Skill Sets

Certificate course radiological safety officer course, barc, mumbai, autodesk-inventor designing softwares pro-e, solid works, autocad, autodesk inventor.

Work Experience

Production Manager
From - NOV2020 to Till Date
Company profile - manufacture of woven bags

Production Manager
From -MAY2014 to OCT2020
Company profile - manufacture of woven bags

Job profile -
Develop and execute production schedules based on business demands.
Maintain Plant according to BRC Standards.
Maintain all the documents related to BRC and ISO Certifications.
Maximize effectiveness of production team, equipment and materials to produce multi-line products within planned schedules while reducing costs.
Manage high volume manufacturing of more than 60 varieties of products per month.
Lead, Develop and Evaluate production staff of 300 members.
Manage activities related to strategic purchasing to minimize operating expenses.
Control inventory and raw material handling.
Design, implement and audit quality control processes.
Develop technical documents including instruction manuals and procedure manuals.
Manage scheduling of shipping dates for all incoming orders.
Plan and oversee all repair and installation activities.
Regular review of PM, PR and CBM Reports.
Maintains manufacturing assets and facility parts inventory.
Monitoring purchase orders, Invoice approvals, and managing the Department Budget.
Performs Performance Evaluations on direct reports at least thrice a year.
Achievements:
Increased machine uptime from 79% to 85% through root cause analyses, machine reliability studies and implantation of corrective actions.
Improved spare parts availability from 81% to 95% and improved plant efficiency average 5% (to 92%) through use of turnover rate studies, lead time studies, flexibility of parts and budget allocations. Achieved BRC Food Grade Certification for the Unit, Two Times with A-GRADE

Machinery Handling Experience:
o Having Knowledge of Single Screw and Double Screw Extruders. o Having Knowledge about Lohia Machineries like, Tape Plant (Duotec 1600, Lorex 105B 1400HS, Duotec 1400C-LH, CO-Ex 1400HS, Looms (Nova6 576, Nova 6 720, Nova61, Nova62, Nova8, Nova82, Leno4). o Having Knowledge about JP Industries Machinery like Lamination Plant (Turnbar and Tandem) o Having Knowledge about Filler Manufacturing Plant (Make: Steer Engineer, Nordson BKG & Schnick) o Having Knowledge about Machinery accessories like
Air Compressors (Atlas Copco and FS Curtis) Chiller Unit (Reynolds India Pvt Ltd, Hitachi, Prasad koch) ? Dosing Unit (Maguire, sPrasad Koch Tech and Scorpio) ? PCS Units (Scorpio and Prasad Koch Tech)

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