• Gender: Male
• Age: 41
• Designation: Production Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Gujrat
• Work Experience: 11.3 Year(s)

Education

Bachelor in Science (PCM)
From CCS University (Meerut.) in 2003, Secured 61%

Intermediate
From UP board Allahabad 2000, Secured 51%

High School
From UP board Allahahabad in 1997, Secured 56%

Skill Sets

Comprehensive exposure to MS Office, SAP, ERP, Windows and other Internet Applications

Work Experience

Production Manager
From : July 2015 To Mar 2024
Company profile : Manufacturing Company

Assistant Manager-Production
From : Sep 2012 to Jun 2015
Company Profile : Tyre manufacturing Company

Senior Officer Production
From : 2011 to 2012
Company profile : BKT Tyres Ltd

Shift Coordinator Production
From : 2006 To 2011
company profile : Apollo TYRES LTD

Lab In-charge
From : 2003 to 2006
Company Profile : Shalimar Paints LTD, Sikandraba

Job Profile :
Executing Projects for process engineering
Establishing quality standards, implementing stringent quality control systems to enhance quality of products and reduce rejection level through continuous up gradation of ISO systems to observe better compliance in line with changing market/ customer requirement.
Production Planning & Control
Planning day-to-day strategies, budgets, production schedules for the assembly processes along with resource allocation and machine loading for optimum output.
Minimizing performance bottlenecks for high productivity with maximization of men, material & machine.
Assessing and rendering recommendations on overall equipment effectiveness (OEE).
Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.
Process Enhancement
Identifying scope for Planning, implementing & monitoring of technological changes to enhance efficiency.
Identifying opportunities, analysis of data, conducting tests, cost benefit analysis.
Man Management
Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency.
Working on succession planning of the workforce, shift management activities, appraising the members performance & providing feedback.

Supply Chain Management
Material Requirement Planning and Scheduling for Raw Material as well Process Consumables.
Working on Inventory Management to keep the smooth flow material in Stores, WIP & FGS.
Search, select, qualify and propose the most competitive suppliers for technical goods, in order to reach the Units targets.
Vendor reconciliation & supplier issue resolution

Ensured proper QMS implementation includes preparation of control plan, QMS procedure, Control of documents and quality procedure etc.
Responsible of removing bottlenecks from the system.
Process mapping from existing to to be state.
To identify constraints and increase constraint capacity.
Responsible to keep consumable cost within limits.
Management & availability of indirect materials, consumables items.
Looking stock preparation and tyre building both as Department In charge.
Responsible for Handling equipment Mixing, Bias cutter, 4-roll, 3-roll, Extruders (HFE, CFE), i/L calendar, Slitters, and Bead area as well as entire activity of Tyre Building, Tyre Curing up to FF.
Building machine motor cycle, passenger and LCV, truck tyres as building in-charge.
Maintaining punctuality and discipline in the production shop floor.
Responsible for making production plans as per requirements and generating production reports; monitoring of actual production against planned.
Study, analyze & improve current process to reduce rework & production rejection.
Keeping and managing process and quality documents on the line.
Generating various reports related to defects, production and line rejection.
Controlling of working process through regular check to maintain product Quality.
Monitoring the Production in terms of parameters like cost, quality, target usage, scrap, rework
Identifying Scope for planning, implementing & monitoring of technological changes to enhance productivity.
Responsible to meet day by day planned production target and arrangement of input Materials.
Keeping the scrap within the target by close monitoring.
Handling the shift independently in dispatch department (OE SUPPLY).
Co-ordination with different departments.
Responsible for trouble shooting, machine setting size change etc.
Looked after the shift in TYRE BUILDING (PRODUCTION, QUALITY AND TRAINING).
Minimized breakdown by autonomous maintenance and use of TPM.
Attending customer complaints and its prevention.
Avoid MQV by CAPA methodology and OPL learning.
Responsible for preparing MIS (production, break down, utilization etc.) reports and documentation and its implementation.
Responsible for green scrap control and reduction of conversion cost.
Responsible for SAP entries related works.
Responsible to meet day by day planned production target and arrangement of input Materials.
Keeping the scrap within the target by close monitoring.
Co-ordination with different departments.
Responsible for trouble shooting, machine setting size change etc.
Looked after the shift in TYRE BUILDING (PRODUCTION, QUALITY AND TRAINING).
Stock preparation area and engaged with extruder, bead winding, calendar, bias cutter machines.
Production deliveries schedule control, channel efficiency improvement activities, shift Management, resource allocation, manning.
Provide on-the-job training to personnel and map/monitor skill matrix.
Create TQM environment, shop-floor discipline and housekeeping.
Maintain material requirements and follow up with respective department. Ensured proper QMS implementation includes preparation of control plan, QMS procedure, Control of documents and quality procedure etc.
Responsible to keep consumable cost within limits.
Looking stock preparation and tyre building both as Department In charge.
Building machine motor cycle, passenger and LCV, truck tyres as building in-charge.
Maintaining punctuality and discipline in the production shop floor.
Responsible for making production plans as per requirements and generating production reports; monitoring of actual production against planned.
Study, analyze & improve current process to reduce rework & production rejection.

Future Goals

Ability to conceptualize the processing for the product development with careful & sophisticated quality control measures in compliance to the specified standards while performing root-cause analysis to prevent any reoccurrences & defective issues