Post Graduate Diploma in Plastics Processing & Technology (PGD-PPT) From Central Institute of Plastics Engineering & Technology (CIPET) Lucknow In 1995
B.Sc (PCM) From Lucknow University In 1994
Computer Skill: - Exposure to ERP, Command on MS word, Excel, PowerPoint & Outlook.
Strength: - Punctual , hardworking , Believe in team work , positive attitude and positive thinking.
Production Head (Plastics Injection Moulding)
From - November 2017 to continue.
company profile- certified company is wide manufacture of Plastics Injection Molded Electrical Switches to Anchor, Philips, Havel, Wipro, Hagar, Schneider Electric, Crab tree, Orient, Finolex, Honeywell, Larsen &Toubro(L&T),Luminous.
Production (Moulding) Manager
From - Aug 2012 to oct. 2017
Company Profile: Certified company is wide manufacturer of Plastics Injection Moulded automotive parts for Honda Scooters & Motor Cycle India Pvt. Ltd. (HMSI) Manesar,Yamaha,JCB & Others jobs works.
Job Profile:
Production Planning and to execute according to customers schedule with D I Systems at m/c.
Raw material planning & Reconciliation of them.
Man Power Planning in co-ordination with H R Deptt.
Responsible of overall day to day Production Operation activities with discussion with team of Engineers & workers.
Handling 45 computerized Plastics Injection Moulding machines with proper display of process parameter sheet of component at m/c.
Maintained Inventory level of items & control of them
To ensure the quality of Product through first piece inspection and confirm quality before Production start and control rate of rejection at customer ends ,WIP & assembly stages.
Conduct training Programme for Engineers, Operators and Casual workers and motivate them for a better working environment.
Implement 5-S activity, Safety implementation, Kaizen, FIFO activities and documentation of Production/ System related format and active participation in internal & customers audits for sustain quality systems.
New mould Trials, new product development, mould history, production history and regular maintenance of them.
Asstt.Manager
From August 2004 to July 2012
Company Name: Lumax Automotive Systems Ltd.
Job Profile:
As a Asstt.Manager handling 30 computerized plastics injection moulding machine in a shift with Production at m/c according to planning,raw material planning,man power planning at m/c,moulds trials,moulds maintenance,quality and rejection control,documentation of production/system related formates,5-S activity,kaizen,internal and customers audits.
Senior Engineer (Plastics Injection Molding)
From June 1998 to July 2004
Company Name: M/s Toshi Auto Industries Ltd.
Job Profile:
As a Asstt. Manager handling 22 Plastics Injection & Blow Moulding machines in a shift with overall day to day production shop floor operation activities including production at m/c,raw material and man power planning ,New moulds trials, maintenance of moulds & machine ,Quality improvements with rejection control,Documentation of production/system related formats with active participation in internal/customer audits,5-S activities ,kaizen,Training programme for customer complaints and motivate to Engineers & Workers for better team work.
Production Engineer
From August 1995 to June 1998
Company Name:M/s Precision Tech Enterprises
Job Profile:
As a Production Engineer handling 11 Big Size computerized Plastics Injection Moulding in a shift with Production at m/c according to planning,machine parameter setting according to mould & materials and maintained standard process control parameter at m/c,raw material issue & men power planning at m/c,control quality of product at time of processing,Deflashing and Assembly stages,Production/system related documentation.
job profile
Production planning with coordination of PPC & as per assembly line requirement.
Overseeing & reviewing production related tasks including planning, control and trouble shooting, achievement of daily and monthly production targets within time and in cost parameters with optimizing man, material and machine utilization to achieve preset production targets with assured quality.
Timely availability of the production material on the basis of the production plan.
To review manpower controlling, requirements and planning in coordination with HR dept.
To review Production plan vs. actual & Customer dispatch plan vs. actual.
Proficient in monitoring/checking/analyzing/reviewing the production activities at shop floor and insure product quality in accordance to ISO/TS norms & lead production to continual improvement efforts daily basis with strong discussion with subordinates and team members about safety , quality, productivity and reduction of wastage/rejection/rework.
To maintained Inventory level in WIP, Finished Goods, Raw material and BOP parts stages.
Monitoring and reviewing MIS reports, production, breakdowns, efficiency, rejection, spare/repair maintenance cost.
Maintain ISO/TS system related production and quality documents and implement kaizen,5-S,safety,quality circles activities ,red bin analysis ,CTQ ,SOP,FIFO, activities to further enhance operations and manufacturing processes and also active participation in Internal audits , systems audits and customer audits.
Organizing training and development programme for employees and workers about on job training, customer rejection and motivate of them to improve skills & better working environment with health and safety guidelines.
Planning and effectuating preventive maintenance schedule of various molds, machines and auxiliary equipment's to increase machine up time and equipment reliability by coordination with plant maintenance team.
Providing technical support to New Product Development (NPD) team for trials in new molds and monitoring product performance, analysis the defects to improvement in product design.
Managing customer relations and ensure customer satisfaction by providing timely clarification & solution of their queries, issues and problems.
Coordination with various departments for the smooth flow of operations provides reports and feedback of plant performance to support staffs as required.
Machines Handled
Injection Moulding machine like:- CLF- Taiwan 1000T, Cin Cinnati Feromatic Magna-775T, 550T & 275T MIR Italy, 675T & 300T Windsor –600T, 400T, 350T, 180T, 130T, L & T- 100T-200T,550T & 350 T, JSW-485T & 300T Electronica – 80T- 650T, Nang Rong – 140T, Negribossi – 225T, Engle – 80T.
Blow Moulding machine: 5 Ltrs., 10 Ltrs. & 20 Ltrs.
RAW MATERIAL PROCESSED: ABS, PPCP, PPTF, PPGF, HDPE, Nylon, PC,PU, Poly acetal, PBT, Acrylic, SAN, LDPE, PVC, Noryl, TPU,EVA,PPS.
ntend to build a career with an organization that will help me to explore myself fully and utilize my skills effectively willing to work as a key player in challenging and creative environment.
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