Ref. No. : CA - 28966 - (Production – with 22.3 years in Plastic Industry)

Education

MBA: Operation Management from Sikkim Manipal University in the year 2015.

Skill Sets

Technical: PG Diploma in “Plastic Processing Technology” from central Institute of Plastic Engineering & Technology under the ministry of chemical & fertilizer, Govt. of India in July 2002 with 63.1% marks.

Work Experience

Production Manager
Since April 2016
Company Profile : MFG of Plastic Product ,construction and infrastructure chain of diagnostic centers ,Entertainment centre it is ISO 9001:2008 and ISO13485:2003 Certified organization it is manufacturing of various size of syringe like-2ml,3ml,5ml,10ml,20 ml etc.

Job Profile :
Designing and implementing production processes and controls which allowed the company to a significant growth in the last year while delivering all projects on time and under budget.
Check, Analyze and solve technical problem occur at Molding in line process.
Establish manufacturing priorities, Managed resources and employees to meet or exceed customer expectations and achieve company goals.
Developed, educated, and trained Advanced Quality and Planning.
Resolved production issues quickly to prevent time loss.
Good knowledge of ISO/CE13485:2002, QMS, PPAP system.
Daily production planning as per customer Requirement.
Man power development as per plan and Training to achieve Target production.
Follow and maintain 5s, 5r, 3r, System.
Working Coordination with Tool room, Maintenance & Quality etc.
Quality control, Rejection analysis, data collection and Monitoring Online production process optimization mistake proofing and defect control
To improve productivity and minimize rejection with the help of Kaizen system, SPC, CAPA &7QC Tools system.
Supporting to shift engineer in day to day production activities in order to optimize production and process activity.
Daily Analysis of OEE, Machine efficiency, Production efficiency, Quality efficiency
Maintain data collection of Lumps Busy, Rejection Analysis.
Monthly Raw material planning. Material Reconciliation all packing material scheduling, planning and implementing.
Monthly Training scheduling planning and providing to all shift engineer ,supervisor, operator & related to all concern person.
Process setting and Remedies of Trouble Shooting
To make Kaizen system in each month.
Root cause analysis related to defect control and process control as well as mistake proofing.
Monthly schedule provided of Machine preventive maintenance.
To make and approved process parameter standard as well as standard of process and control plan.
Daily reporting to General Manager.
Material process:-PP,TPE etc
Machine Handling:-L& T-100&150, Toshiba 100,150 &200 Ton,

Assistant Manager (Prod)
August 2013 to Feb 2016
Company Profile : Largest Pens injection molded Manufacturing organization. it is ISO 9001:2000 certified organization and located at Dehradun. Major product offers by this organization is Pens item such as Gel pens , Ball pens and Metal pens like Writo meter, Concorde, Magic, spring gel ,Osmium , Final etc for worldwide supply.

Job Profile :
New Mould & Material trail
Check Analyze and solve technical problem occur at Molding in line process
Improved production efficiency and O.E.E.
Minimize rejection %
.Root cause analysis related to defect control and process control as well as quality improvement.
Communicated frequently with all departments to ensure smooth project progress.
Daily Machine wise production planning as per customer Requirement.
Man power development as per plan and Training to achieve Target production.
Inter departmental communication and coordination in order to meet smooth production environment
Quality control, Rejection analysis, data collection and Monitoring Online production process optimization mistake proofing and defect control
To improve productivity and minimize rejection with the help of Kaizen system& SPC,CAPA,and 7Q.C Tools system
Good knowledge of ISO9001:2002, QMS, PPAP, 5s, 5r, 3r system
Supporting to shift engineer in day to day production activities in order to optimize production and process.
Monthly Training provide to all shift engineer ,supervisor, operator & related all concern persons
Daily Reporting to Plant Head.
Material process
SAN, ABS GPPS, PC, TPE etc.
Machine Handling
L & T-100 to200 Ton, Ferromatic- 100 to200 Ton,

Sr Engineer /Asst Manager
November 2008 to July 2013
Company Name : Hamilton House Ware Pvt Ltd
Company Profile : Manufacturing organization it is locted at Haridwar. it is prepared of comprising House hold item such as Bucket ,Deep bucket, Mug, casserole, Flask, Water bottle Water jug etc for it self organization
Job Profile
Production planning with PPC Manager as per order
Man power development as per plan and Training to achieve Target production.
Working Coordination with Tool room, Maintenance & Quality etc
Inter departmental communication and coordination in order to meet smooth production environment
Quality control, Rejection analysis, data collection and Monitoring Online production process optimization mistake proofing and defect control
To improve productivity and minimize rejection with the helf of Kaizen system& SPC,CAPA,and 7Q.C Tools system
Daily process setting and remedies of trouble shooting.
Daily prepared Machine efficiency, Production efficiency, Quality efficiency and O.E.E Report as well as Down Time analysis report.
Supporting to shift engineer in day to day production activities in order to optimize production and process
Check Analyze and solve technical problem occur at Molding in line process
To make process parameter standard and packing standard as well as standard of process.
Daily reporting to Sr.operation manager.
Material process
LLDPE, HP+CP, PP+HP, HDPE, PC, POM, Acrylic, PET, Elastomer etc
Machine Handling
L & T-100 to350 Ton, Hyd - 80 to350 Ton, Omega-80 to350 Ton, SM- 120 to200Tton,EKOU-180, Jonwai-250 Ton

Process Engineer (Prod)
August 2004 to November 2008
Company Name : DLJM Pvt Ltd.
Company Profile : Is an ISO/TS16949:2002 Certified Concern it is a Sister Concern of JP Auto Plast having manufacturing from of injection molded Product of automobile parts & home appliances parts for the following company LG, YAMAHA, SALTER INDIA.Product: Sheet handle, side cover, cover tail, Scoop air, front fender, rear Fender, guide air,frunt cabinet, back cover, pulsator,P.V. cover handle & deco, door tray, window deco DVD, panel front, Pv case, Pv nosel etc
Job Profile :
Prepared daily production Report as per the requirement of ISO/TS 16949:2002
Prepared process parameter standard as sop.
Improve Quality, Productivity & Rejection Minimize.
Working Coordination with tool room, maintenance & production.
To prepared daily production report as well as daily rejection report.
To Ensure availability of raw material , packing material and BOP on each m/c.
Man power Handling
Check Analyze and solve technical problem occur at Molding in line process
Process setting and Remedies of Trouble Shooting
Good Knowledge of MSA.SPC, PPAP & 7 QCTools,
Good knowledge of ISO/TS 16949:2002, kaizen system
Daily Reporting to production Manager
Material Process:-PP, ABS, HIPS, Nylon 6, Acrylic, poly acetal, POM, PC etc.
Machine Handling
L & T. 350 to 450 ton, JSW 75 to 550 ton, FTB 110 to 310 ton, HT 200 to 1000 tons,Jonwai-250 ton, Omega350 ton

Assistant Engineer (Production)
August 2002 to July 2004
Company Name : Printotech Global Ltd
Company Profile : Manufacturing Company in north India. It is prepared of P.E. Monolayer seamless tube confirming to the customer requirement for the following companies.Gillete India Ltd., Hindustan Herbals, Vijohn, Lotus Herbal, Oriflame, Soffla etc.
Job Profile:
Check analyze and solve technical problem occurs at the molding in line process as well as extrusion process and printing process
Prepared various production report daily as well as monthly basis to maintain the demand of iso 9001
To Prepared process parameter standard as well as Packing Standard etc.
Improve Quality, Productivity & Rejection Minimize.
Working Coordination with Tool room, Maintenance & production.
To prepared daily production report as well as daily rejection report
To ensure availability of raw material, packing material and BOP.
Material Used:
PP, LDPE, LL DPE, HDPE etc.


Future Goals

Seeking a challenging carrier with emphasis on Plastic and looking forward sto be a part of dynamic team and highly qualified professional having an abundant scope and recognition for hard work , honest and sincerity.

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