• Gender: Male
• Age: 31
• Designation: PRODUCTION MANAGER
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Preferred Location: Sangli
• Work Experience: 12.2 Year(s)

Education

Diploma in PLASTIC TECHNOLOGY from Government Polytechnic MIRAJ in 2014.

Skill Sets

Strength: -
Able to fully explain tasks and delegate them
Create and provide clear standards and expectations
Develop checks and controls &Make decisions on the best action to take
Know talents of staffs in order to delegate effectively & Oversee staff to keep them on task
Evaluate staff performance on a regular basis

Work Experience

PRODUCTION MANAGER
From July 2020 to present
Company profile- manufacture packaging products such as plastic packaging, metal cans, corrugated cartons and printing and packaging.

Job profile-
Responsible for all departmental process activities.
Production planning as per availability of 5M and customer delivery time
Review all reports (Store, Dispatch, Production, quality, purchase) are made with no any discrepancy.
Monitoring corrective and preventive maintenance.
Manpower handling.
Reviewing and approval for CAPA
Root cause analysis, Maintain FIFO and 5S
Implementation of system for smooth operations.
Monitoring daily rejection and scrap reports

ASSISTANT MANAGER QMS & PRODUCTION
FROM 2 DEC. 2018 TO 19 JULY 2020
Company profile-it is an packaging company having one plant in UAE; have made IML jars, bottles and Laminated ABL & PBL tubes for pharma, beauty Care, Oral Care.

Job profile-
Responsible for all QMS documentations.
Providing training to the workman on quality and product safety.
Implements ongoing quality improvement processes working with interdepartmental team.
Em-ox in-house STD specifications developments
Ensure quality of product as per spec.
Ensure quality standard for all incoming material inspection, Pre- dispatch inspection and online inspection.
Auditing process departments as per schedule.
Handling third party and Vendor audit.
Ensure implementation of all “SOP” with co-ordination with concern department.
Customer Co-ordination and handling customer complaint.
Making CAPA for Customer Complaint
Calibration of all equipment’s.
Co-ordination with design department for product development
Production planning for IML department
Production & Rejection control.
Proofing at the printing end.
Responsible for Validation of all components & Process.
Artwork and LSD approval.
Involve in lab testing like Burst test, Head Bond Test, Side Seam Test, Leakage Test, Drop test, OFC, Tape Test etc.

QUALITY & PRODUCTION IN CHARGE - EXCEL PLASTIC INDUSTRY LLC (FROM 12 FEB. 2017 TO OCT. 2018)

Job profile-
Production planning.
Monitoring all operations that affect quality
Develop and implement new policies & procedures/quality processes for expansion in all area
Conduct customer meetings to provide status of operations, quality standards and production metrics
Devising procedures to inspect and report quality assurance issues
Supervising and guiding inspectors, technicians and other staff.
Assure the reliability and consistency of production by checking processes and final output
Appraise customers’ requirements and make sure they are satisfied
Report all malfunctions to production executives to ensure immediate action
Facilitate proactive solutions by collecting and analyzing quality data
Review current standards and policies
Keep records of quality reports, statistical reviews and relevant documentation
Ensure all legal standards are met
Communicate with external quality assurance officers during on-site inspections
Create strategies and plans for product approvals including inspections
To ensure relevant training and education of the ISO 9001-2015 team member.
responsible for FSA
Deliver strong understanding of the manufacturing process and its equipment, including fundamental knowledge of current regulations and GMP.
Assure to Awareness of regulatory & requirements is promoted throughout the organization
Initiate and monitor manufacturing documentation, including SOP's, preventative maintenance work orders and batch production records.
Review all documentation for accuracy, quality and compliance.
Assist in the evaluation of new techniques and procedures for the purpose of product development.
Monitor and stock consumable inventory and laboratory supplies.
Take corrective action to restore and/or maintain quality standards.
Involve in regular lab testing specified/customer standard like Torque, Top load, Leakage, Drop Test, OFC etc

3.TEAM LEADER-FUKOKU INDIA PVT. LTD. PUNE (MAY 2014 TO APR. 2016)
Handling injection blow molding machines (SPM), Parameter setting, changeover and fine tuning.
Layout Inspection, MFI test, Tensile test, Hardness Test, Abrasion test
Production and Rejection control.
Prepare check sheets, Maintain quality tools.
Responsible for validation of all components & Process.
Monitoring of implementation of countermeasures forwarded to the customer.
Preparing the documents for taking up IATF16949 ISO14001, EMS Certificate
Organize the calibration of equipment’s of Lab & plant.
Responsible for all activities for Incoming, In-Process Inspection & FG Sampling
Monthly defect wise overall rejection analysis.

OPERATOR- AJIT MOLDING MIRAJ (JULY. 2012 TO JAN. 2014)
It is a local bottle manufacturing company which supply HDPE bottles.

Process Engineering & operation Control.
Delivered operation controls and enhancements to proactively address problems and improved product quality, manufacturing flow, customer satisfaction and bottom-line results.
Possess excellent communications skills and team oriented with proven leadership capabilities with proven ability to integrate out of the box thinking &problem-solving analysis to improve processes, systems, and methodologies.
Exceptional engineering and analytical skills with the ability with a combination of leadership and direction, with motivation, drive, and the capacity to work under conditions

KEY ACHIEVEMENTS
ISO 9001:2015 & HACCP Certification in Excel Plastics.
ISO 9001:2015 Certification in Emox Plastic Containers Manufacturing LLC
Developed plant-wide quality control procedures which attained reduction in product re-work
Established a Final Inspection Procedure, resulting in every job being shipped 100% complete.
Developed a Quality Control System and trained personnel which produced high-end activity
Implemented AQL Sampling Plans to reduction in inspection times
IML Project Developed in Emox.

TRAININGS/CONFERENCES
Attended - General Awareness for Fire Fighting,
Attended - General Awareness for HACCP
Training on Processing
Team building Activity
Interpersonal Skill Development

QUALIFICATION SUMMARY
Skilled process and production manager with more than 8 years of experience improving quality, processes, operations within the packaging industry [Technology Manufacturing - Injection Moulding, Extrusion Blow Moulding, Injection Stretch Blow Molding, Stretch Blow Molding, Laminated ABL & PBL tubing, Sleeving, Printing- Decoration, Labeling- Decoration, Wadding Assembly, Plug Assembly] . Demonstrated ability to increase mass production and implement quality standards
Strong understanding of plastics manufacturing process.

Future Goals

Obtain a challenging leadership position applying creative problem solving and lean management skills with a growing company to achieve optimum utilization of its resources and maximum profits.