• Gender: Male
• Age: 33
• Designation: Production Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Karnataka
• Work Experience: 8.8 Year(s)

Education

B-Tech in Automobile Engineering from Manipal institute of technology 2016.
Diploma in Automobile Engineering from Dr Tma pai polytechnic Manipal. YOP- 2013

Skill Sets

Problem-solving
Capable of working independently
Good team player
Ability to grasp things quickly and knee to learn new things.
Adaptable to any kind of environment.

Work Experience

Production Manager
From Dec 2020 to till
Company profile- Largest manufacturer & exporter of PP/ HDPE Woven Fabric Rolls/ Sacks.

Job profile-
Engage with sales team to understand market penetration and product off- take and anticipate sales growth to effectively plan for production and dispatch.
Conduct product trails as directed by MD and R&D team; Review product performance, prepare reports and share insights with team to support decisions on next steps.
A keen planner with expertise in planning & controlling the production operations as per the capacity available.
Proficiency in the Materials Management and inventory management in polymer and Woven sacks industry.
Developing new process concepts for production optimization, yield improvement and develop guidelines for the sequencing of manufacturing activities on the shop floor.
Develop strong relationships with local police, plant inspector, keb team, textile officer, labour officers to avoid any hassles in day to day operations.
Improved on-time delivery of production from 65% to 80% by using continuous improvement methods and instilling teamwork between functional groups.
Approving all the budget requirement to the unit by coordinating with Management.
Develop, evaluate, and improve manufacturing methods using data collection, analytical analysis and experience.
Confer with management, engineering, and other staff regarding manufacturing capabilities, production schedules, and other consideration to facilitate production processes.

Production, Process Engineer
From Feb 2018 to Dec 2020
Company profile- largest integrated manufacturers of Optical fiber cable and data cables

Job profile-
Adhering to safety norms to be followed in the cabling production line and re-iterate the safety precautions to be taken in the working area.
Responsible for propagating 5S/Kaizen methodologies and delivering on all efficiency parameters.
Tracking performance of the production process by recording/documenting it to evaluate the quantitative efficiency of the process.
Working as shift lead for the clad department with 6 sub-departments (clad dep, sinter, cone shaping, HF, and dispatch) with 36 process associates, 6 engineers, and 20 casuals.
Understanding a problem by breaking it into smaller pieces or tracing the implications of a situation in a step-by-step way, to generate feasible and efficient solutions to solve the problem and capitalize on new opportunities.
Planning and monitoring the flow of goods, information and other resources between the point of origin and the point of consumption.
Responsible for driving quality indices, first time right through process and quality improvement programs.
Making load ready for the next shift, Adherence to ensure all SOP should follow as per specification and checklist.
Ensuring preventive actions to reduce unplanned activities going on in the M/C.
Investigating and solving issues without halting production processes and in charge of glass working, sintering, and deposition, cone shaping, and dispatch departments.
Successfully completed installation and commissioning of machines in the new project site. Vendor management and maintain cleanroom norms.

Suzlon Energy
Function Area: Production Engineer
Duration: June 2016 To Feb 2018

Job profile-
Executed production operations in coordination with the other functions; led a team of 110 members.
Applied best engineering practices and ensured complete safety for workers as well as machines and equipment.
Responsible for getting approval from third party (DNV) inspection during the tenure.
Handled end to end production works like assembling, moulding, wet finishing, dry finishing, set matching of 11-tonne blades, painting, robotic drilling operations, etc.
Ensured the adherence of BOM, NON-BOM and consumables in regular production.
Successfully completed the start-up phase, installation for the new production line.
Responsible for Prototyping of 63-meter blade (Indias longest blade) and managed workmen for achieving the periodic production targets.
Responsible for Executing moulding, fabricating, finishing and dispatching 47, 54 and 63- meter rotor-wing blades.

Handling SAP related work:
Create production orders, close orders on time.
Co-ordination for new product development and prototype planning.
Reservation of the materials from the store on a weekly basis.
Raising purchase requisition for materials related to production and Responsible for Monthly stock update (physical vs. System) to the Finance department and Audit.

Credentials:
Maintained zero accidents on the shop floor in a period of 6 months at technology.
Reduced the cooling time for deposition machine from 38 to 26 minutes.
Achieved cycle time against designed cycle time to produce blades
Awarded, Star performer award and Spot award for process improvements also awarded star performance for the best Kizan of the year at
Chief emergency officer for the Company at the time of covid.
Move-in, Installation and Commissioning of new machines in the project site with safety as priority
Achieved highest ever production in tape plant and looms at kpl by implementing proper systems.