Ref. No. : CA - 32762 - (Designer & Product Developer – with 17.5 years in Plastic Industry)

Education

Year 2003 2007. B Tech in Mechanical Engineering from IET. M. J P Rohilkhand University, (Govt.) Bareilly.

Skill Sets

Software: Well versed in SAP MM Module & CATIA V5, MS Office (Word, Excel and PowerPoint)

Work Experience

Production Manager
From- May 2018 - Present
Company Profile- leading tier 1 automotive manufacturer catering to both Indian and global OEMs in the field of sheet metal

Job Profile
Overall in-charge of production Planning & function.
Capacity planning
Responsible for the operations process, production planning, and parts inventory.
Implementation of system orientation approach in the production process.
Responsible for updation of Bill of material in system.
Responsible to achieve productivity, efficiency, customer service, cost, quality, safety, and employee engagement objectives through both individual and team contributions.
Creating all manufacturing orders, routers, and coordinating all movement of parts/material through the factory and all outside processes
Introduced new process to manufacturing by creating training videos and SOP for a clear understanding of assembly operations.
Responsible for productivity improvement & OEE monitoring.
Increase Productivity by 20% in one year by restructuring workflow using lean principles.
Knowledge of ISO & IATF-16949,
Strategically improvement plan to reduce rework & Rejection.
Expertise in kan-ban production line inventories and kaizen continuous improvement activities specifically related to inventory management and production flow.
Responsible for closure of Unsafe Act & condition also giving awareness of SHE.
Responsible for production scheduling, given priorities by customer needs.
Responsible of training of new hires and the implementation of new working procedures.
Eliminate the defect with help of 7QC tools. RCA.
Ensure that final product meets quality standards and customer specifications.

Assistant Manager
From- May 2016 - April 2018.
Company Profile- leading automotive systems manufacturer

Job Profile-
Monitor efficient working of all projects and ensure compliance to project plan. Allocate appropriate resources for project and prioritize projects. Coordinate with product management team and perform product testing on various processes
Responsible for leading team of associates to development target (timely sample submission), minimize manufacturing cost, on time delivery as set by top management in adherence with system
Design & development of Tools, Inspection gauges, Drill Jig & Fixture for component.
Product & process Feasibility review & confirm to Customer.
Cost settlement with customer Press Tools / Panel Checker / Welding Fixture / Inspection Fixture.
Floating RFQ along with design data, project SOP, Projected volumes to get supplier part quotations.
Analysing the quotation through activity based costing for finalization of rate.
Part Cost, tool cost & logistic cost finalizations & provides PO to suppliers with timeline.
Product development as per project milestones & Process Establishment.

May 2009 May 2016
Sr. Engineer Production & NPD,
Autocomp co. Panse Pvt. Ltd, Pantnagar.
Daily / Hourly Production monitoring, and achieve the production targets as per plan and requirements by customer. Recording of daily production reports as well as all shop floor related documents.
Maintaining / Recording Daily OEE report.
Recording Daily production reports.
Daily Rejection report and red bin meeting with Action plan
Production confirmation on SAP
Set daily/weekly/monthly objectives and communicate them to employees
Organize workflow by assigning responsibilities and preparing schedules
Ensure the safe use of equipment and schedule regular maintenance
Check production output according to specifications
Submit reports on performance and progress
Identify issues in efficiency and suggest improvements
Train new employees on how to safely use machinery and follow procedures
Enforce strict safety guidelines and company standards

Dec 2007 April 2009
Engineer Production,
KLT Automotive and Tubular Product Ltd, Pantnagar.
Daily / Hourly Production monitoring, and achieve the production targets as per plan and requirements by customer.
Set daily/weekly/monthly objectives and communicate them to employees
Organize workflow by assigning responsibilities and preparing schedules
Ensure the safe use of equipment and schedule regular maintenance
Check production output according to specifications
Submit reports on performance and progress
Identify issues in efficiency and suggest improvements
Train new employees on how to safely use machinery and follow procedures
Enforce strict safety guidelines and company standards.

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