• Gender: Male
• Age: 46
• Designation: Production Manager
• Preferred Country: India, UAE
• Work Experience: 19.2 Year(s)

Skill Sets

Summary of Skills:
Experience of plastic manufacturing environment.
Excellent knowledge of chemistry and physics.
Complete understanding of plastic processing and principles.
Ability to undertake and track projects.
Work with ZERO- B-A-D Principle.
Skilled in leading people towards common goals.
Ability to handle multiple tasks and utilize time efficiently.
Excellent problem solving and communication skills
Work with Lean manufacturing techniques.

Work Experience

Production Manager
From Fab 2019 to Nov 2020
Company profile- PET preform manufacturer & supplier

Job profile-
Make cost-effective changes to existing operating procedures.
Planning and monitoring of Daily production planning/scheduling.
Daily meeting with sales and logistic for Production planning.
Plan and develop new operating procedures that can maximize production.
Work & implement TPM( Total productive maintenance) module in organization.
Identify, troubleshoot, and resolve problems related to quality and quantity.
Work closely with other engineering teams and optimize plant's operation.
Administer mechanical changes in the processing machinery.
Evaluate product designs and improvise efficiency.
Initiate and implement material development process.
Timely supply products in volumes and at quality level coherent with the standards set by Quality Assurance and by the head of manufacturing department.
Report daily to the department manager- manufacturing on all activity for the day.
Ensuring production with quality and to achieve target yield.
Preparing SOP& releasing for production(Trial tool,product)
New Mold/ materials trial.
To control the wastage and reduce WIP.
Implementation of quality systems as per ISO9001-2000.
Assisting Management in implementing kaizen, 5s, Six sigma etc.
Working under SOP for Production Planning.
Preparing OCAP (Out of control action plan) for critical problems.( CAPA)
Maintaining documents according to ISO 9001-2000, TS-16949, and Working in ERP system.
Presentation of KPI(key performance indicator) to top management.
MIS preparation and plan and work for OEE improvement.
Overall Equipment Effectiveness (OEE) for achievement of all Production Targets with respect to Quantity, Quality, Cost and Delivery.

Molding in-charge
From January 2016 to Dec 2018.
Company profile- Largest Injection moulding and custom plastic products manufacturer and supplier in region.

Worked with Falcon technologies international LLC from Aug 2012 to Aug 2015 as a Process and control engineer.( Optical disc manufacturer company)

Worked with JBJ Technologies ltd.from Nov 2007 to July 2012 as a Sr.Engineer.
( Automotive part manufacturer for Maruti/Honda ciel & Tata/Kent RO part Manufacturer)

From Mar 2005 to Nov 2007 with Moser Baer India ltd. Noida as a Jr.Engineer (Molding process & maintenance).
(Optical disc manufacturer company.)

Machines in hand experience:-
JSW,Netstal,Mieki,Toyo,Electronica,Windser,Engel Austria,Desma1300t,L&T 60-250Ton,Haitian Mars2 series550t,Supermaster210,350&580 ton,Sumitomo,Husky250,Husky hypet 120,400ton ton,Victor 250-350t,Tadric 500-2000t .Material drying system i.e.Piovan,Lanco, Motan, Bryair, Dry air.

Material handled:- PET,PP,PE, PC, ABS, Nylon, PPCP,HDPE,HIPS etc.

Additional activities:-
To manage the Plant operations with effective utilization of all resources and implementing industry best practices that contributes to improve productivity and efficiency.
To manage end to end production to achieve the daily/monthly targets of the company through efficient, quality and cost effective production.
Responsible for creating short and long term operational strategy in line with company vision and implementation of the same.
Responsible for improving profitability by process improvement, producing value added products at economical cost and cost optimization.
Ensuring optimum level of stock of raw materials/ spares/ consumables and other resources to have uninterrupted production.
Ensuring for safeguarding men, machinery, products, raw materials and other resources.
Identify and initiate improvement project to enhance safety, quality..
Reviews production schedules, work orders, and assigns duties to Shift Engineers/Shift Supervisors according to order priorities.
Discuss with management and other Shift Engineers/supervisors to resolve production problems.
Cost reduction by continual process improvement & by achieving zero breakdown stage of m/c.
Worked in various Six sigma projects.
Planning & scheduling of Preventive and conditional maintenance of machine.
Daily review meeting on target achievement.
Spare planning, spare inventory management and development of spares from local venders.
Rectify customer complaints.
Implementation of TPM & 5S In the organization

Technical Knowledge:-
I have started my career as a production/maintenance man in Precision molding industry having 3rd generation auto motion technology.
Worked in different areas like Moldings, Production, Breakdown Maintenance, Preventive maintenance and over hauling section.
Hands on experience on High Speed CNC Closed loop controlled injection molding m/cs(JSW,Netstal,Mieki,Toyo,Electronica, Windser, Angel, Desma1300t, L/T, Haitian, Super master.)Hi-tech Swiss, Japanese &German Technologies having servo robotics of Mitsubishi control system.
Sound knowledge of Injection Molding Process & Maintenance of molding m/cs.
MTBF Analysis of part failure, Trouble shooting of material drying and conveying equipment, Vacuum-pump, van-pump.
Worked on Multi-cavity, HOT RUNNER Spare tip injection, PLC Controlled Moulds&Hi-tech pin point gate normal molds Core moulds etc.
Hydraulics, Pneumatic & Mechanical Maintenance.(Basic)