• Gender: Male
• Age: 39
• Designation: Production Manager -Leader-Manufacturing Process & Production
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Preferred Location: Pune
• Work Experience: 16.5 Year(s)

Education

BE in Mechanical Engineering From Associate Member of Institution of Engineers

Diploma in Mechanical Engineering From Government college of engineering Karad in 2007

Skill Sets

Manufacturing Process, Production Planning & Scheduling, Design & Detail Engineering, New Product Development, Project & Resources Management, Quality Control & Management, Ordering & Purchasing Materials, Manpower management,Inventory Management, Vendor development, Training & Development, MIS & Reporting

Proficiency in MS Office, PowerPoint, ERP Implementations.

Work Experience

Production Manager -Leader-Manufacturing Process & Production
Since Aug 2020

Production Engineer
Mar 2012 to Oct 2017

Production Engineer
May 2005 to Feb 2012
Company Name : Thermax Ltd.,

Job Profile :
Managing & developing manufacturing process by checking design feasibility for manufacturing & assembly (DFM&A) development in coordination with cross-functional teams like Design Team, Vendor Team, Cost Estimation Team, Production Team & Assembly Team
Providing strong support to the:
New product development team for cost estimation manufacturing.
Vendor team for process development at vendor end for quality, cost & delivery point of view.
Maintaining daily reviews of production, quality and downtime suggests corrective and preventive actions required alos coordinating with Production Planning for prioritizing the production activities.
Managing manufacturing sign-off before design is released also working as one point contact for design, vendor team, and costing team for manufacturing issues.
Identifying & adopting new design changes in live PO & change the manufacturing process respectively and convey the cost impact to purchase team for PO amendment.
Submitting MACRO Manufacturing process including time, recourse and estimating the cost on the basis of process and submit
to PPC Dept for Delivery date purpose to confirm PO (Checking manufacturing feasibility of part considering available resources)
Developing MICRO Manufacturing Process to suit the work standard, and coping with the risk during execution.
Actively involved in the designing & detailing of cutting tools, jigs & fixtures of critical jobs for achieve close tolerances.
Working as trainer for designer, costing engineer on DFMA aspects, manufacturing processes, product costing and so on.
Conducting daily production planning meeting with team for quality & in time delivery output.
Preparing the production plan, managing alerting of the related raw material requirements and achieving the production targets on a day-to-day analysis.
Responsible for external customer New RFQ, Order booking, production schedule, Customer Score Card , Dispatch Schedule, Quality issue.
Planning and effecting preventive/ predictive/ breakdown maintenance schedules of various machineries and equipment
Establishing quality standards, implementing stringent quality control systems for incoming materials to enhance quality of products & reduce the rejection rate
Ascertaining requirements of material for development activities in the tool room & interfacing with vendors for cost effective,
timely sourcing of quality material.
Troubleshooting all technical problems; conducting various tests & inspections to ensure that products developed are in compliance with pre-set quality specifications.
Appraising the prevalent manufacturing systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.
Planning detailed engineering activities and finalization of requirements and specifications in consultation with engineering and production department as well as clients’ requirement.

Significant Achievements:
Successfully implemented process enhancement initiatives through measures such as process parameters, raw material selection, and time reduction for the process by development of the fixtures & appropriate machine selections.
Successfully design My work plan tool for manufacturing process flow and capacity with Hexagon team as per our product requirement with respect to shop layout.
OTIF delivery maintain above 90 % by designing capacity management tool.
Develop concept of “ Z CO “ advance raw material planning for project critical components and bulk quantity components to avoid long lead time and business loss.
By developing resources booking sheet convert external labour value business up to 2 cr per year by doing proper monthly .
capacity planning for internal and external customer Develop external customer like BOBST, BIESSE, PARI, VW INDIA, VW Germany, Schindler India, Schindler China.
Continuously achieving monthly value and delivery target from 2017 to till date. (Responsible for MIS)
Successfully design Consumable consumption Tracking system in ERP each section wise .
Continuously achieving 80 % to 85 % efficiency by developing plan time vs actual time study system .
Developed standard manufacturing process for Plate family job, Precision fabricated machining job, Tooling Job,
Played a key role in improving training effectiveness through measures such as practical performances, live examples, PPT of previous issues solving.
Merit of achieving 3 Cr businesses from outside vendor for the Machine assembly, machining & fabrication only by cost effectiveness & proper process parameters to satisfy the vendor
Actively involved in Schindler India RFQ converted into PO by taking Initiative as a Project head & it’s the first project in which drawings are provided by customer & manufactured & installed by PARI, which is worth Rs. 5 Cr.

Profile Summary
Senior versatile professional with over 13 years versatile experience in Operations, Mechanical Assembly, Manufacturing Process, Production Planning, Vendor Management, Inventory Control, Resource Planning, Procurement, Costing, Negotiating
& Budgeting, Design & Detail Engineering, Quality Control & Management.
Expertise in cost budgeting control by developing multitasking resource management (manufacturing & sub assemblies by same vendor).
Expertise in coordinating, planning & implementing changes to technology, machinery and equipment, process methodology, direction of quality assurance and control systems & reporting procedures.
Expertise in large precision fabrication and machining component, Plates family jobs, Tooling components, Heat treated parts.
Expertise in mechanical assemblies of various types of machines, conveyors, pallets, lifters, material handling equipments.
Hands-on exposure in 5s, Kaizen & ISO implementation.
Unique blend of leadership skills with expertise in entire manufacturing operations with key focus on top line & bottom line profitability by monitoring optimal utilization of resources.
Expert in designing world-class systems and implementing processes that will enable organization to consistently meet and enhance customer satisfaction.
Skilled at developing manufacturing process by checking design feasibility for manufacturing & assembly (DFM&A) for the development in coordination with Design Team, Vendor Team, Cost Estimation Team, Production Team & Assembly Team.
Successfully working for engineering-time study, method study, layout improvement, process mapping, tool management, automation, capacity planning, bottleneck study, line balancing and APQP planning.
Exhibited excellence in effectively managing cost effective supply chain & inventory control solutions; achieving significant savings through innovative solutions.
Representing key contact person for customer RFQ, Expertise in new product development.
Expert trainer with good deliverable.

Future Goals

Targeting senior level assignments in Manufacturing Process Operations, Production Planning & Scheduling and Design & Detail
Engineering