Ref. No. : CA - 29637 - (Production - Moulding – with 14.1 years in Plastic Industry)

Education

Diploma in PGD PPT from CIPET BHOPAL CENTRAL GOV. in 2009-10 with A GRADE
BSc. from MODEL SCINCE COLLEGE APS UNIVERSITY in 2009
HSC from REWA HIGHER SEC. SCHOOL MP BOARD in 2005
SSC from REWA HIGH SCHOOL MP BOARD in 2003

Skill Sets

IT EXPOSURE:
Good Knowledge of computers and MS office.
Good Knowledge of Internet.
Good knowledge of SAP.

CORE COMPETENCIES
Production planning of 40 injection moulding machines.
Experience in handling different moulds types (i.e. Hydraulic Core, Hot Runner, Cold Runner Mold etc.)
Good Knowledge about processing of different types of material like, Nylon6, Nylon66, Poly-Propylene ,Poly Carbonate, ABS,POM ,PBT etc.)
Good knowledge about product quality and design.
Directing the development and implementation of key purchase / procurement strategies, contingency plans and ensuring that plans are aligned with project requirements
Overseeing production related tasks including planning, control and trouble-shooting, setting up production targets and achieving the same within the given time and cost parameters
Developing new process concepts for production optimization, yield improvement and developing guidelines for sequencing of manufacturing activities on the shop floor (S

Work Experience

Production manager in plastic molding
From Oct to till date
Company profile- electrical/electronic manufacturing company .

Job profile-
Successfully setup new project of molding automation by Robotics Arm.
Achieved best score in ZED (zero effect & zero defect) audit.
Independently handling injection Moulding machines shop floor.
Good Knowledge of plastic product design.
Achieving production target with quality assurance and also handle customer complaint.
Track record of minimizing performance bottlenecks for achieving high productivity with Process standardization of material, machine & monitoring expenses.
Solve all type of robotic problem of HIMORE, Witt-man & brounte Robots.
Handling JSW ,L&T,Feromatic,Husky ,Fanuc,Bit-man 85T to 850T injection molding machine.
Plastics material handling like ABS,PP,NYLON,POM.PBT,PC etc.
Daily shop floor meeting with shift engineer as well as worker regarding the issue.
Daily rejection analysis of molding production take action plan to reduction.
Production review and communication.   
Daily /weekly Manpower Planning/shift Roster Updating.     
Departmental meeting with Shift leader / Team leader to communicate Customer issues and Management directives
Daily production target's gap review with team
Review of Loss Time Analysis and rejection
Customer concerns analysis and corrective action review with team.
Production plan review.
Knowledge of  rejection analysis on daily basis  & Molding Scarp Monitoring & action plan.
Suggestions evaluation and implementation review with team.
On the job training (SL , TL , Operators)
Good communication skill.                                                                 
Good Computer skill. ( MS Office/Spare Indenting/Break down analysis/Report Preparation/Spare consumption analysis  

Production manager in plastic molding
From June"19-Sep"19
Company profile- Manufacturer of TC 60 USB Dock Charger, UC 45 Metal Casing Braided IP5 Data Cable, CC 45 Micro USB

Assistant manager
Since June’2015 to March"2019
Havells India Ltd.

Job Profile:
1.Planning day to day activities to meet the production & quality related targets and monthly meeting of all raw material supplier for planning of raw material.
2.Coordinate with all raw material vendor for low cost material supply with quality.
3.Preparing and implementing action plans effectively to maximize overall equipment efficiency of Machines.
4.Preparing management information reports to ensure progress in the department.
5.To control rejection at various level of production by using standard tools and to resolve such rejections by raising (CAPA) corrective & preventing actions reports
6.In charge of the Kaizen activities to enhance the productivity, cost safety at the work place.
7. Implementation of IMS, safety audits, 5'S
8.Maintenance & Completion of Documents as per ISO Norms.
9.Coordinate with vendor for out source of molding components

Dec’2014 to Apr"15 with M/S FUJITSUTEN MINDA, Bawal (H.R.) AS PROCESS ENGINEER.
FUJITSU TEN LIMITED forms Joint Venture companies with UNO Minda for Car Infotainment Products

Dec"10 to Nov"14 with M/S SUBROS LTD., Manaser (Gurgaon) as ENGINEER
Subros Limited is an India-based company. The Company is engaged in manufacture of automotive air conditioning systems, its parts and components.

IMPROVEMENT PROJECT :
1.Cycle time reduction by process optimization in injection molding machine.
2.Cost saving by reduction of using silicon spray.
3.Productivity improvement by mold run with auto mode.
4.Manpower saving by automation.
5.Automation by Robot and auto De-gating system.

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