• Gender: Male
• Age: 45
• Designation: Manager Quality Assurance
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Uttar Pradesh
• Work Experience: 20 Year(s)

Education

B.Tech.in Mechanical Engineering (2004) from Moradabad Institute of Technology (MIT), Moradabad affiliated from U.P.Technical University Lucknow with 63% marks.

Three year diploma in Computer Engineering (2001) from Govt.Polytechnic Unnao affiliated from Board of Technical Education Lucknow with 74% marks.

Skill Sets

A high tolerance of stress and enjoys responsibilities.
Quick learner with good grasping ability.
Action oriented and result focused.
Lead and work as a team in an organized way.
Great time management skills.

Work Experience

Manager Quality Assurance
From : May 2024 to Present
Company profile : Manufacturer of rigid plastic packaging products

Job profile :
Responsible to lead the quality assurance function by establishing quality standards, procedures & audit control for quality of raw material, in process quality & finished goods in order to meet business requirements.
Responsible for improving the receipt quality of goods from Suppliers through Co-ordination with suppliers for action plan and for improvement at the supplier end.
Monitoring the trend and taking appropriate corrective and preventive action to reduce in-house rejection PPM.
Review of actions taken to improve in-house rejection trend and effectiveness monitoring.
Skilled in utilizing Lean tools and techniques and developing a continuous improvement.
Establishing systems for quality of works as per the specified Quality Standards or plans.
Responsible for regularly review of Quality Assurance Plans & Formats as per the specification & maintain systematic documentation about quality.
To conduct internal audits and compliance verification for external audits.
To ensure implementation of monthly reports and participation for arranging departmental meetings.
Handling with Customer complaints by investigating Root Cause Analysis(5W1H) and providing 8D corrective action report to the customer using Fish Bone diagram & Why-Why analysis.
Preparing the Quality Manual & maintaining records for ISO 9001-2015 and BRCGS Issue 6 certification.
Works with external Quality Auditor & ensure successful completion of certification, re-certification & Surveillance audits including Customer audits.
Conduct daily Quality Meeting(Red bin meeting) to review and decision on rejection along with production, tool room and maintenance department.
To prepare the Quality Budget for infrastructure, regular functioning and out sourcing of quality testing in consultation with QC & NPD teams.
To plan develop and direct QA & Quality improvement initiatives.
Responsible for identifying and implementing process improvements to ensure the efficiency, effectiveness and quality of manufacturing operations in terms PQCDSM.
Ensuring the adherence of Process standard defined & control of process parameter by process audit.
Plan for Maintaining the instruments ,jigs and fixtures in trouble-free working condition.
Preparation of Calibration and revalidation budget as a part of departmental budget.
Co ordination with product development , for developing new product to right at the first time.
Planning and execution of Sample inspection system.
Monitoring of value added activities in the company and identification/deletion of non value added activities in co ordination with top management.
Regular monitoring of departmental budget v/s expenses.
Planning and supporting the internal customer supplier relationship.
Planning and implementation of Quality improvement activities like celebration of Quality month,Supplier quality meets etc.
Regularly updating of Quality System and business processes as per company interests to meet the intent of the system.
Preparing IQA schedule and monitoring adherence.
Preparing MIS for Top Management updating and conducting MRM.
Responsible for development of all strategies related to Quality Assurance function to meet the continuous improvement and growth needs of the organization.

Manager Quality Assurance and New Product Development
From : September 2019 -April 2024
Company profile : Manufacturer of rigid plastic packaging products

Manager Quality Assurance
From : September 2016 to August 2019
Company name : Havells India Ltd.

Group Leader Quality Assurance Level VI
From : August 2010 to August 2016
Company name : Dorset Kaba Security Systems (P) Ltd.

Sr.Engineer (Quality Assurance)
From : May 2008 -April 2010
Engineer (Quality Assurance)
From : November 2005 to April 2008
Company name : Havells India Ltd. Haridwar-Uttarakhand

Engineer Production Injection Molding
From : August 2004 to October 2005
Company name : WOCO Motherson Elastomer Ltd. Noida

Technical Skills:
Fully conversant with handling quality functions at plant level including In coming Quality Control, In process Quality, Final Inspection and Pre Dispatch Inspection.
Hands on experience with various measuring instruments like Vernier caliper, micrometer, height gauge, bore gauge, profile projector, hardness testing machine, bursting strength machine, spring load testing machine, coating thickness tester etc.
Expertise in using Statistical Process Control (SPC),7 QC Tools, Poka Yoke for error proofing,Kaizen,5S,Quality Circle.
System implementation for ISO 9001-2015, SMETA and BRCGS Issue 6 certification.
Customer complaint handling and making 8D report for Customer Complaint Corrective Action status.

Future Goals

Seeking senior level assignments in Plant Quality Operations with a leading organization of repute in manufacturing sectors.