• Gender: Male
• Age: 38
• Designation: Production Manager (Head Of The Department)
• Highest Education Level: Graduate - Degree
• Current Gross Salary: EUR  1700 /Annum
• Notice Period: 30  Days
• Preferred Location: Etah
• Work Experience: 15.3 Year(s)

Education

B.Tech (Mech) from Institute of Engineering and Technology Khandari Agra U.P. in 2009.

Skill Sets

A Qualified Mechanical Engineer with over 10 years of experience in production / process and improvement. Demonstrate excellence in setting up and releasing production line as per ISO /IATF standard. Expertise in handling plastic molding operations with 6 S, TPM, Kaizen & Poke -Yoke
Experience in delegating work schedule, preparing SOP and handling ROTO, BLOW & INJECTION MOLDING Machines. A Result oriented professional and effective leader with the ability to lead and work cross functional team

Work Experience

Production Manager (Head Of The Department)
Since Dec 2019
Company Profile : Is one of the 4th generation robotics toys manufacturing organization.
Job Profile :
Performs capacity analysis of resources including equipment, suppliers and labor; level loading production on the shop floor
Maintain the measurement of machine utilization and efficiency for improved product through Releases production orders to manufacturing
Monitors lead times, lot sizes, BOM’s and labour constraints to support master production scheduling
Schedule work orders to utilize material, capacity and labour resources in order to meet on-time delivery while controlling costs to optimize profitability.
Maintains work center scheduled to ensure proper jobs are scheduled and capacity limitations are understood and communicated.
Utilize MRP system to plan raw material requirements and schedule manufacturing production.
Generates production schedules & raw material requirements.
Review inventory reports, verification of material and sub assembly counts, evaluate inventory levels, review material shortages, BOM updates and verification of BOM accuracy.
Inventory reduction, levelling.  Maintains inventory to achieved assigned levels.
Works diligently with Quality and Engineering departments to develop mechanisms that will improve quality, provide realistic schedules, standardize processes and reduce costs.
Participates on new product teams to help build plan that will ensure a smooth transition from concept to production and full product launch.
Reduce direct labor costs – Implement automated scheduling techniques (CRP) to effectively schedule jobs and reduce labor inefficiency
Maintain excellent on-time delivery record.
Optimize machine utilization and manufacturing productivity by utilizing Lean Principals.
Materials/warehouse management – evaluate current processes within the warehouse to determine if bottlenecks and inefficiency exist.  Implement process improvements to reduce redundancy and cost.
Inventory management - Implement automated planning techniques (MRP) to effectively manage inventory.  Set-up and maintain min/max, lead times and safety stock levels to improve planning and reduce overall material costs.
Responsibilities outlined in the Production Planner, Production Manager and Materials Manager job description.
Other projects and tasks as assigned

Assistant Manager Production
Sep 2017 to Dec 2019
Company Name : Motherson Automotive Technologies and Engineering
Job Profile :
Special Task for down time analyzing to improve productivity
Process optimization to increase the Productivity & Cost Reduction at In House & Suppliers End.
Follow up with tool maintenance and machine maintenance to Mean time to repair and PM of the same with proper documentation
Mold rectification / preventive maintenance for all types of Injection Molds.
New Project Development for domestic & export customers having parts in category plastic components ,Provide technical assistance to supplier regarding Processing & Design,
Training 6S & 3R & KAIZEN, POKA-YOKE activity.
Target for daily basis Plan v/S Actual
Secure maximum productivity from man, machine providing minimization in production cycle time
Escalation protocol to introduce if any abnormalities occur more then 15 min
Red bin analysis at paint shop and molding shop.
Verify all the documents throughout the shift
Analysis proper root cause and reduce MTBF

Shift-In-charge
Sep 2013 to Sep 2017
Company Name : Kirat Plastic Pvt. Ltd. (Kirat international Pvt Ltd)

As an Engineer Production
Sep 2010 To Sep 2013
Company Name : Ok Play India Limited

Planning & Service Engineer
Aug 2009 Jul 2010
Company Name : Prodigy Projects Pvt. limited

Significant Accomplishment
Successful executed production and assembly with 300 manpower and schedule / plans for smooth flow of production line at the shop floor within time and cost parameters
Adapted to work in JIT supply to OEM customers as Senior Engineer
Played a major role in ensuring continuous improvement in product quality / productivity to enhance customer satisfaction and manufacturing process
Maintain the control chart to identify the process status and do the KAIZEN,5 S, POKA-YOKE & TPM activities to improve quality process and reduce wastage

Major Projects Handled / Achievements
Merit Of Reducing Manpower Per Unit From Rs. 36 To Rs. 19 In The Process By Line Balancing And Process Stabilization
Efficiently Led A Team Of 12 Fellows And 300 Manpower As Sr. Engineer Production
Actively Involved In Organizing Customer Visit And Audit As Well
Change In Mold Of Nissan Air Duct Give Big Slot In Mold To Reduce Thickness & Make Post Molding Operation Easy
Change the design of neck insert of Sonalika fuel tank to remove the leakage problem
Add Teflon sheet in consoles mold to reduce post molding operation, time and manpower

Training Attained
Undergone training of ERP at citrix platform
Get training of 5 S System and Kaizen methodology
Undergone training of Poke-Yoke mistake proofing