• Gender: Male
• Age: 88
• Designation: Production Head
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Uttar Pradesh.
• Work Experience: 26.1 Year(s)

Education

M.sc From Magadh University

PG Diploma in Plastics Technology From CIPET, Year 1999

B.Sc. From Magadh University

Skill Sets

Plastic Processing Technology.
Injection/Blow/Extrusion/Compression Moulding and its
Maintenance.
Product/Vendor Development.
Project Management.
Procurement Planning and Control.
Process Improvements.
Capacity Enhancement.
Quality Management and Six Sigma.
Waste Management.
Budgeting and Cost Optimization.
Supply Chain Coordination.
Trouble Shooting.
Training and Development.
Human Resource Management.
Resource Optimization.
Operational Management,
ISO-Implementation.
Production/ Planning/Execution.
Techno Commercial Negotiations.
Purchase & Customer Support.
Customer Complain and Resolution
MATERIAL PROCESSED
PC,PC OPTICAL,
PC+ABS BLEND.
ABS, ABS G.F.,PET, PBT,POM,PMMA
PA-6,PA-66,PA-66 G.F.10~30%.
PP,LDPE,LLDPE,HDPE,
PVC,PS,HIPS,SAN.GPPS
EVA.EVA CO-POLYMER
( ELVAX )
ETHYLENE COPOLYMER ( ELVALOY )
TPU,TPR,PES
PVC PU BLEND.

M/C HANDLED
SUMITOMO 30~300T.
FERROMATIC MALICRON100~350T.
BATTENFELD MAFATLAL NIGATA.35~220T.
ELECTRONICA 80~350T.
L&T/G

Work Experience

Production Head
From : AUG-2020 ~ TILL DATE
Company Profile : Manufacturer and exporter of bottle closure, bottle cap, plastic closure, cap closure and packaging cap

OPERATION HEAD
From : OCT-2018 to AUG-2020
Company Profile : Manufacturer of accessories like Solder Wire, Solder Stick, Solder paint, Solder paste, Solder Glue

Manager OMG operation
From : FEB-2003 to SEP-2018.
Company Profile : MOSER BAER INDIA LIMITED

Job Profile :
Restructured existing resource for DVD such as:-LOW THICKNESS DUMMY (600nm~550nm), RECYCLE DUMMY, RD/TD Control, WRS FAILURE and Scrap Reduction 5%~2%.
Development, Procurement of Moulds, machine with payback, requirement analysis. Raw material selection and established process of smooth production with project tracking and monitoring.
Reduced cost Through raw material consumption reduction by reducing weight and Low cost Recycle material utilization and improved customer service metrics (CRDD).
Successfully processed PC,GF-PC,PC+ABS alloy, ABS, Nylon66-30%GF and Graphite filled, PMMA, POM, PBT, Xyron, Noryl, GPPS, HIPS, PPCP and PPHP by utilizing (100) injection Moulding machine setup with all types of accessories.
Safety competition award in FIRST AID and SAFETY QUIZ and Maintained Zero injuries and Lost time.
Awarded Best Employee E.O.M/E.O.Y. /O.T.S. & Best appreciation KAIZEN awards.
Given innovative idea for residue mark elimination from cake box product.
Achieved success in implementing TPM on shop floor, while guiding and mentoring a team of 50 members.
Data collection through different manners and its proper analysis for improvement in Productivity, Yield and reduction in Rejection as well as Downgrading to Reduce PPM.
Introduced R&R Scheme by Minor Budget cutting from annual increment to improve Quality product and Healthy completion within a group on Daily routine by Small Award distribution on Daily/weekly Basis.
Manpower Handling, Inventory Planning, Process improvement New Machine installation and Material Trail.
Training to subordinate for Process improvement, quality improvement, shop floor 5s improvement and Preparing MIS. Breakdown and rejection analysis.
Molding and Line Cycle Time reduction 4~3 sec. BSR reduction 5~3 % and Yield Improvement 95~98 %.
Electrical/Mechanical Downgrading PPM 5~3 % and Geometrical/Visual Downgrading PPM up to Zero.
Responsibilities:
At Product Development:-
Engineering and Development of O.M.G.Products and its Printing/Packaging/Palletizing from conceptualisation stage to implementation and execution stage.
Coordination with marketing, Purchase, Supply Chain and Vendors for smooth flow of business operations.
Management review meeting coordination with CEO of plant operation and development.
Planning for execution of projects within scheduled time frames and defining best practices for project support and its proper execution.
Lead a team of (50) roll and (200) contract associates including (4) senior engineer for three shift basis with area of Injection Moulding production, Printing, Packaging, Palletizing as well as support function Quality, Engineering Development and safety for establishing system procedure for shop floor operation in line with ISO9001,EHS14001, OHSAS 18001 and SA 8000.
Entrusted with overall responsibility of production planning, control and troubleshooting of plastic moldings material used for CD,CD-RW,CD-ROM,DVD,DVD-RW,DVD-ROM,HD-DVD,DL-1P/2P and BDR manufacturing.
Devising and implementing process control and consumption norms to avoid process wastages.
Supervising production activity and achieving minimum rejection through rejection analysis on daily basis.
Conducting regular inspection and tests to ensure the process performance or capability of various machines and effectuating various energy conservation programs.

ENGINEER
From : DECEMBER-2001 to FEBRUARY-2003
Company Profile : VARUN BEVERAGES LTD

Job Profile :
Established process parameter through a successful trial and measurement of process performance.
Led key initiatives to reduce production rework from 4% to 2.5% and rejection rate too.
Key role in establishing assembly line for new products

SENIOR ENGINEER PRODUCTION
From : JULY-2000~DEC-2001
Company Profile : KARAN INDUSTRIES

GET
From : AUG-1999~JULY-2000
Company Profile : YEEKAY INTERNATIONAL

PROFESSIONAL SNAPSHOT
Dynamic, Proactive, Honest and Multi Skilled Process/Production professional with 23+ years of qualitative and invaluable experience in production and expertise in high technology mass manufacturing with plastic injection molding as core strength.
Currently spearheading operation function with Lunarmech Technologies private limited as Production Head.( Indias number-2 PP and HDPE Clouser industry making different types of clouser for PEPSICO Franchise.
Gained comprehensive knowledge in Export items of OMG products, All Dental Medical devices ,Automobile, Electronic durable products and their Packaging products, Injection Molded products, Extrusion, Blow and Compression molded products, Cartons, Labels, and Soldering Products.
A keen planner with expertise in managing operation with focus on profitability and achieving organization vision, mission and goal.
Expertise in all facets of Plant operations, Production, Maintenance, Planning, Team Building, Cost minimization, Trouble shooting and Quality improvement.
Six Sigma Yellow Belt with a keen acumen in developing new process concepts and SOPs for production optimization and implementing TPM, 5S, KAIZEN, QC systems.
Prompt leaner with the zeal to keep abreast of latest technological developments and implement the same for productivity improvement.
An enterprising leader with abilities in leading motivated teams to achieving organizational goals form starts to final outcome