Ref. No. : CA - 34370 - (Production - Extrusion - Woven Sack – with 26.2 years in Plastic Industry)

Education

Diploma in Mechanical Engineering from Govt. Polytechnic Nanded, From Board of Technical Mumbai. In 1995. with First Class.

Skill Sets

?Well familiar with MS Office, MS Word & SAP &ERP
Estimation & Cost tracking.
Third party Inspection Procedure.
Familiar with Instrumentation.
Well aware about Integrated Systems.
knowledge about PP Staple Fibre.
ISO Audit & Procedure.

Work Experience

Production Head
From - 26 June 2019 to till date
Company profile - Major manufacturer of Sugar Bags & Food grain as well as small bags.

Production Head
From -16th Aug 2018 to 20th may2019
Company profile - Major exporter of Small bags as well as FIBC

Production Manager
From - 22Noc 13 to 10thAug18
Jai Corp Ltd

Production Manager
From -July 12- 22Nov13
Gopala Polyplast Ltd

Asst. Production Manager
Jan03 July 12
Jai Corp Ltd.

Job profile -
Supervising production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control.
Preparing operational budgets and ensuring adherence to the same.
Developing new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities.
Coordinating with the vendors, store for requirement of Raw material & spare parts for smooth functioning and accomplishing production as per customers requirement & organizational guidelines.
Guiding & reviewing the Plastic Extrusion process plant performance through team work & technical inputs.
Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.
Reviewing engineering specification, process package & process datasheet for equipment & instruments.
Monitoring the production status, procedures and systems followed in production to ensure compliance norms with desired quality and timely delivery of orders.
Maintenance / Troubleshooting
Planning and effecting predictive & preventive maintenance schedules for various equipment to increase machine up time & equipment reliability.
Implementing maintenance schedules and carrying out periodic checks to ensure performance of equipment and maintaining requisite documents for the same.
Identifying areas of bottlenecks / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools like root cause analysis.
Maintaining and ensuring stringent adherence to quality standards, norms & practices, identifying gaps and taking corrective action.
Process Enhancement
Identifying scope for:
Planning, implementing & monitoring of technological changes to enhance productivity.
Modifications in equipment, process flow, working practices, consumables, power for controlling & reducing conversion cost per unit produced.
Implementing various techniques for cycle time reduction, entailing identification of opportunities, analysis of data, conduction of tests and implementation & post audits.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
Team Management
Leading, mentoring & monitoring the performance of the team members to ensure efficiency in process operations and meeting of individual & group targets.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.
Notable Attainments :
Achieved reduction in process as well as in wastage & in energy conservation.
Worked in co-ordination with various vendors and other departments for procurement of material.
Efficiently improved bottom & top line including Production, PPC and Maintenance
Significantly contributed in preventive as well as shout down mechanical maintenance of:
Lohia Circular Looms(LSL6,LSL8,NOVA6)
Blow Film Plant( Kolsite,Shubham)
Staple Fibre Plant( Barmag)
Tape plant (Lohia, J.P.Ind)
High speed Flexografic Printing Machine
Lamination Plant

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