Ref. No. : CA - 29748 - (Production - Moulding – with 25.9 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing & Technology (PGD -PPT) from Central Institute of Plastics Engineering & Technology ( CIPET ) - Lucknow - 1995.

B.Sc. (PCM) - Lucknow University - 1994.

Skill Sets

Computer Skill: - Exposure to ERP, Command on MS word, Excel, PowerPoint & Outlook.
Strength: - Punctual , hardworking , Believe in team work , positive attitude and positive thinking.

Work Experience

Production Head (Plastics Injection Moulding)
Nov - 2017 to Present - 2021
Company Name: NIPA International Ltd. (Gurgaon – Haryana)
Company Profile: M/s NIPA International Ltd an ISO 9001:2015 certified company is wide manufacture of Plastics Injection Molded Electrical Switches to Anchor, Philips, Havel, Wipro, Hagar, Schneider Electric, Crab tree, Orient, Finolex, Honeywell, Larsen & Toubro(L&T),Luminous.
Job Profile: Production planning with coordination of PPC & as per assembly line requirement.
Overseeing & reviewing production related tasks including planning, control and trouble shooting, achievement of daily and monthly production targets within time and in cost parameters with optimizing man, material and machine utilization to achieve preset production targets with assured quality.
Timely availability of the production material on the basis of the production plan.
To review manpower controlling, requirements and planning in coordination with HR dept.
To review Production plan vs. actual & Customer dispatch plan vs. actual.
Proficient in monitoring/checking/analyzing/reviewing the production activities at shop floor and insure product quality in accordance to ISO/TS norms & lead production to continual improvement efforts daily basis with strong discussion with subordinates and team members about safety , quality, productivity and reduction of wastage/rejection/rework.
To maintained Inventory level in WIP, Finished Goods, Raw material and BOP parts stages.
Monitoring and reviewing MIS reports, production, breakdowns, efficiency, rejection, spare/repair maintenance cost.
Maintain ISO/TS system related production and quality documents and implement kaizen,5-S,safety,quality circles activities ,red bin analysis ,CTQ ,SOP,FIFO, activities to further enhance operations and manufacturing processes and also active participation in Internal audits , systems audits and customer audits.
Organizing training and development programme for employees and workers about on job training, customer rejection and motivate of them to improve skills & better working environment with health and safety guidelines.
Planning and effectuating preventive maintenance schedule of various molds, machines and auxiliary equipment's to increase machine up time and equipment reliability by coordination with plant maintenance team.
Providing technical support to New Product Development (NPD) team for trials in new molds and monitoring product performance, analysis the defects to improvement in product design.
Managing customer relations and ensure customer satisfaction by providing timely clarification & solution of their queries, issues and problems.
Coordination with various departments for the smooth flow of operations provides reports and feedback of plant performance to support staffs as required.

Production Manager (Plastics Injection Molding)
August 2012 to October 2017
Company profile- manufacturer of Plastics Injection and Blow Molded Automobile parts to Maruti Suzuki ,Yamaha motors , DCM Daewoo , Hyundai motors ltd , Hero Honda , Bajaj Auto Ltd , General Motors.

August 2004 to July 2012
M/s Lumax Automotive Systems Ltd. (Faridabad – Haryana) Assistant Manager (Plastics Injection Molding)
Mfg. Sector- Auto Components manufacturing

June 1998 to July 2004
M/s Toshi Auto Industries Ltd. (Faridabad – Haryana)
Senior Engineer (Plastics Injection Molding)
Mfg. Sector- Auto Components manufacturing

August 1995 to June 1998 : M/s Precision Tech Enterprises (Gurgaon – Haryana)
Production Engineer (Plastics Injection Molding)
Mfg. Sector- Auto Components manufacturing

Injection Molding Machine Handling:- (100T to 1000T)
CLF Taiwan , Cincinnati Ferromatic Milacron , MIR Italy , Windsor , JSW , Electronica , Nang Rong , Negribossi , L & T-Toshiba , Haitian .
Blow Molding Machine Handling:- 5 Ltrs. , 10 Ltrs. & 20 Ltrs.

Raw Material Processing : -PPCP, PPTF ,PPGF , HDPE , LDPE , LLDPE , NYLON , ABS , PC , PC- ABS , POM , PBT, SAN , HIPS , ACRYLIC , PVC , TPU , TPR , EVA .

An efficient result oriented professional with 23 years experience in Production Planning and control, Production management , Strategic planning ,Targets & deadlines, Manufacturing & plant operations, Quality Assurance, Customer focused, Time management ,Team management performance & motivation ,Problem solving & reporting, Communication & listening ,Trust & relationship building, Cost Reductions, Product knowledge &System/Processes development with reputed Plastics Injection Moulding organizations.

Future Goals

Indent to build a career with an organization that will help me to explore myself fully and utilize my skills
effectively willing to work as a key player in challenging and creative environment.

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