Ref. No. : CA - 37538 - (Production - Extrusion – with 24.2 years in Plastic Industry)

Education


B-Tech Electronics & Telecommunication From North Maharashtra University Year 2000

Skill Sets

Flexible
Enthusiastic person

Work Experience

Operation Head
From : July 2014 to till date
Company Profile : Manufacturers of Plain & Printed film (PP/LD/HM) and Speciality films

Job Profile :
Establishes production standards of efficiency, minimum wastages and maximum utilization of resources machines, raw material and manpower).
Supervise the production processes to ensure implementation of company standards.
Prepares the annual, monthly, weekly and daily production plan
Coordinate with sales manager :-
Plan production capacities according to yearly sales projections.
Monitor production vs. sales to review production schedule accordingly.
Apply effective modification on production plan for timely production of special orders or promotional items.
Coordinate with procurement officers to ensure smooth supply of raw materials.
Establishes quality control standards and procedures.
Make & Apply the Preventive maintenance program on all machines and Equipment to minimize the problems and shutdown scheduling to ensure timely.
Recommends machines modifications with budget if required.
Ensure the smooth supply of Spare Parts.
Establishes safe working procedures for all areas of Operation In Coordination of safety department and ensure the implementation to keep accident to the minimum and reduce downtime.
Prepares annual manpower plan. And all vacant positions are filled in coordination with personnel manager.
Coaches and trains production staff prepares on job training programs. Evaluate performance of production staff, recommends promotion, additional training.
Coordinates with quality control regarding quality of production to ensure timely and appropriate solutions are adopted avoiding the customer's complaint.
Participate in preparing, reviewing and evaluate the manufacturing cost to ensure the company cost are efficient.
Programming, Operation and Breakdown Maintenance of whole SMT, A.I, MI
Setting and Maintenance of Re-flow Soldering Machine and Wave Soldering Machine.
Process Analysis and implementation new technical ideas to reduce the Rejection and improve the Productivity and Quality.
Preparation and Documentation of all records related to whole Plant production and Preparing MIS Reports.
Leader of innovation activities carried out by the company.
Direct Reporting to MD.

Technical Head
From : May 2012 to July 2014
Company Profile : Manufacturer of Aluminium Blister Foil with various coatings of PVC & or PVdC Films

Job Profile :
Co-ordinate with the Production
Organise spares & supporting equipment & manpower
Breakdown analysis & Implementing methods of Zero breakdown
Rising of indents of appropriate quantity.
Physical verification of stocks of spares
Analyse existing system
Feasibility review
Preparation and Documentation of all records related to whole Plant production and Preparing MIS Reports.
Leader of innovation activities carried out by the company.
Direct Reporting to MD.

Service Engineer
From : Feb 2010 to May 2012
Company Profile : Reifenhauser India Marketing Ltd

Job Profile :
Erection & Commissioning of Blown film plant which have five layer three layer and mono layer
Service of blown film plant five layer ,three layer and mono layer Film Slitters of different sizes & Lamination machines
Installation of AFS corona system

Deputy Manager
From : Aug 2007 to Feb 2010
Company Profile : Vacmet India Ltd.

Job Profile :
Managing all activity of day to day maintenance of electrical like preventive & regular. Breakdown& troubleshoot root cause of breakdown
Check preventive maintenance schedule
Planning the shutdown process.
Co-ordinate with the Production
Organise spares & supporting equipment & manpower
Breakdown analysis & Implementing methods of Zero breakdown
Rising of indents of appropriate quantity.
Physical verification of stocks of spares
Analyse existing system
Feasibility review, Seek approval/implement

Shift Engineer
From : Oct. 2000 to Aug. 2007
Company Profile : Uflex Ltd.

Job Profile :
Production in charge of day to day activity
Quality & production on time
Analyse existing system
Physical verification of stocks of spares
Propose change
Feasibility review

ACHIEVEMENTS

Done the Project &erection and commissioning of 7.5-meter Polyester film line in 2007 M/S DMT France and looking independently the 7.5-meter line and directly reporting to G.M. Project.
Was the active member of the team involved in erection and commissioning of the 8.7 meter BOPP Film Line in 2006 M/S Buckner Germany.
Was the active member of the team involved in erection and commissioning of 6.5-meter Polyester film line in 2004 and looking independently the 6.5-meter line M/S Dornier Germany and directly reporting to GM (Electronics)
Was the active member of the team Involved in erection and commissioning of 6.5 -meter Polyester film line in 2003

Training
Have training on Master Drive VC in Mumbai SIEMENS Kalwa.
Have training on programming S7 in Mumbai SIEMENS Kalwa.
GENERAL ACCOUNTABILITY
Development of production strategy and lead the manufacturing initiatives of the unit responsible for providing strategic with technical directions to the manufacturing units for maximising productivity with good quality. Reduction in costs through innovations and reduction of wastage etc.

STRATEGY PLANNING

Responsible for overall efficiency of operations and accountable for strategic utilisation and development of available resources to achieve organisational objectives & routine running of the factory.
Executing systems and process for enhanced monitoring and control of resource and improved operational efficiency
Preparation of a robust business plan of the factory by providing inputs about the manufacturing capacity for the different product lines ,cost reduction measures, production quantity , quality manpower, manufacturing and overhead expenses etc.
Development the manufacturing strategy and annul operating plan based on the annual plan to achieve the targeted production quantities, quality and costs.
Implementing new initiative and technology in line with changing market /customer need and to maintain a competitive edge through cost reduction

Organisational

Provide all key inputs to all review committee for strategic evolution business and give strategic direction to key function of the organisation.
Ensure customer satisfaction (both Internal and external customers)through dispatch of quality product at the right time by manufacturing unit.
Extend support to R&D and Quality Assurance for new development, trials, and quality improvement projects.

Maintenance & Operations

Overseen maintenance functions, providing leadership to maintenance team & focus on providing solutions
Executing annual maintenance of plant, spares & consumable & improvement in productivity by reducing breakdown.
Monitoring schedule to start maintenance activity & achieve plant targets , implementing maintenance systems.
Proactively identifying areas of obstruction /breakdowns & take step to rectify the equipment through application of troubleshooting tools
Troubleshooting of PLC, Drives & Plant equipment & machine running.

Manufacturing Operations & Process Enhancement

Leading Production and attaining the monthly production requirement by planning assigning targets and tracking progress against targets by analysing daily reports.
Actively involved in handling On Time Delivery (OND), overall equipment effectiveness (OEE), Productivity.
Preparing standard operation manuals & work instructions for production operations of unit
Monitoring production processes as well as implementing VE initiatives to achieve standardisation and reduce costs.
Preparation of monthly and quarterly Budgets for the manufacturing by the operating teams in line with the annual operating plans for approval by the Director - Manufacturing Operations.
Monitoring achievements versus annual operating plan periodically and ensuring appropriate corrective action where necessary.
Ensuring efficient production, asset protection and maintenance and control of critical success factors like quality and cost in the Manufacturing Units.
Ensuring production planning and control to ensure production and dispatches of finished products in line with the requirements of Sales department.
Ensuring maximum capacity utilisation of the manufacturing units by coordinating with Supply Chain department to ensure continuous flow of components and raw-materials to the Manufacturing Units.
Ensuring formulation and implementation of new initiatives for reduction in manufacturing costs through reduction in wastage and manpower productivity improvements.
Monitoring successful implementation of quality systems and standards in the manufacturing Units; conduct audits to check compliance and plan corrective and preventive actions.
Development and updating of policies and processes in respect of Manufacturing as well as ensuring their effective implementation.
Ensure formulation and implementation of new initiatives in Manufacturing to meet changing market / customer needs and to maintain a competitive edge.
Bench-marking for good practices in the Manufacturing and their implementation.
Ensure coordination between the Manufacturing UNITs and the support departments to avoid production losses and process delays.

Quality Control/ Safety
Establishing quality standards, implementing stringent quality control systems viz ISO 9000 and 14001
Reducing rejection level & rework through continuous up gradation of quality circles to observe better compliance in line with changing customer requirement.
Ensuring Safety Health and Environment
Team Management
Imparting continuous on job training to the workforce for enhancing their productivity & operational efficiencies through knowledge enhancement I skill building.
Handle the grievances of the employees and timely resolutions of same.
Financial

Drive cost reduction measures, especially overheads, in the Manufacturing Units
HR
Supervise and help develop the departmental I sectional team.
Set goals, monitor and review performance of subordinates and give appropriate feedback, guidance and counselings, as and when needed.
Lead, motivate, guide and train subordinates and ensure their personal and professional development.
Ensure appropriate training is provided to subordinates in the Manufacturing and job rotation is practised to ensure multi-skilling.
Attract and retain talent in the Manufacturing.
Ensure that key performers in the Manufacturing are identified and succession planning is done
Inventory control
Control the Inventory through review of planning on continues basis and stock availability.
Define the non- moving and slow moving Material.
Rejected material rectification.
Justified material send to vendor.

Future Goals

I am a flexible and enthusiastic person with a wide range of experience and skills in Industrial maintenance & Automation Equipments and Machines. I am dedicated to all plant activity of Production, Maintenance, & day to day activity to customer & supply chain partners

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