• Gender: Male
• Age: 33
• Designation: Production engineer
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Preferred Location: Ranipettai
• Work Experience: 9.4 Year(s)

Education

B.E-Mechanical Engineer, First Class, May 2015

Ganthiji High Sec School, First Class Sholighur May 2011

SSLC Ganthiji High Sec School, First class, karrikkal. May 2009

Skill Sets

Leadership skill, Communication, Soft skill, Honesty, Team building

Expertise:
Manufacturing Operations, Process Enhancement, Production Planning
Productivity Improvements, Quality Improvements, Problem Solving, Rejection Control, Leadership, Team Building, Cost Saving

Work Experience

Production Engineer
Since Aug 2017
Company Profile : It is the leading manufacturers of car interior parts. Manufacturing car Sheet Cover, Harm Rest, Head Rest parts Supplying to Hyundai Trans’s and sun visor supply to Hyundai motor India.
Job Profile :
Customer Complaint Handling and analyzing the problem
To take corrective and preventive action
Control plan & FMEA, handling skills (C/P & FMEA)
Agreement of inspection customer and supplier end (AOI)
Inspection Standard Inspection Report preparing (ISIR)
To follow part quality of GQMS for PPM control and corrective action submit
Measurement System Analysis (MSA)
Implementation of Zero defect in house
QC tools used for reduce the problem
Following FIFO (first in, first out)
Achieve Zero PPM at customer end (Under my control) ?sun visor
Daily conducting QRIC meeting at in-house to reduce customer and inline defects
To make effective counter measure for defective wia 4M contribution method
To prepare documents for International Automotive Task Force 16949 (IATF)
Supplier audit Schedule planning and executing
Defect Monitoring (IQC, IPI, PDIR)
New Project handling for (cost of poor quality under my QC team control)
Rejection analysis (Final & In-process)
Investigate problems, analyze root causes and derive resolutions. (8D analysis)
Conducting morning meeting.
Internal audit planning & executing
Continual Improvement analysis
Accident analysis (8D, Before & After) & 5S Auditor

Production supervisor
Apr 2016 to Jul 2018
Company Profile : The leading manufacturers of the company. Manufacturing all interiors parts Covering Self, In dash, Iso Pad, Floor Carpet, Mate lugge, sun visor supplying to Hyundai.
Job Profile :
Creating awareness on customer complaints, PPM, 3C&5S-Status and in-house Performances by trend Charts.
Preparing the monthly in-house Production performance reports and presenting in the monthly review meeting.
Maintain a record base for all production related documents
Investigate or resolve operational problems, such as material use variances or bottlenecks.
Plans, develops, and implements new methods and procedures.
Schedules repairs, maintenance, and installation of machine Tools and equipment to ensure continuous production operations.
Maintaining Quality Parameters
Support manufacturing operation for on-time fulfillment, cycle time and cost.
Team Handling with motivational and innovative approach.
Periodically review performance of Production Executives and Operators with the objective of improving performance.
Train and develop Production Executives and Operators for improved performance in collaboration with Unit HR.
Handling of manpower.
Validate effectiveness of corrective action report root cause through quality department and maintenance department.
Supplier issues corrective and preventive action verification, monitoring and closing through 8D process. Visited the customer End for quality improvement.
Responsible for monthly stock inventory of shop floor and matching with ERP and physical.
PO Follow up related activities.
Layout inspection is complete measurement of all part dimensions shown on the design records

Engineer Production.
Ape 2015 to Apr 2016
Company Name : Techno Rubber And Plastics Pvt Ltd
Company Profile : Leading manufacturers of plastic. Manufacturing Door handle assembly, Regulator, indicator, Head rest locker Injection and blow molding parts, components

Achievements:
Lead the team for reducing process scrap & rework
Implementation of poke-yoke for eliminating process
rejections
Layout modification
Manpower reduction by low cost automation
Techniques Implementation of Contact tips cost saving projects and cost controlling measures
Raw material utilization increasing by modifying the strip layout
Manpower reduction by Process Combination and process reduction.
Customer Line PPM is reduced from 150 to 75

Training Attended
Lean Manufacturing programmers
Supervisory Skill Programmers
Low Cost Productivity Improvement.
Leadership skill
Certified ISO TS 16949 Internal Auditor
Successfully achieved production target in robot line. [target-80%, actual-85%]
Done overall more than Kaizen improvements.
Man, power reduction by Process reduction.
Customer Line PPM is reduced from 150 to 75 PPM

Areas Of Expertise
Manufacturing Operations ~ Process Enhancement ~production Planning
Productivity Improvements ~Quality Improvements ~Problem Solving
Rejection Control ~Leadership ~health
Overseeing and planning for overall Production activities, implementing effective techniques to bring efficiency in operations, improve quality standards & achieve cost savings.
Optimizing man & machine utilization to achieve pre-set production targets.
Handling various continuous improvement initiatives in the process, devising systems and processing changes for productivity qualitative improvements & wastage reduction.
Applying Quality Management System and ensuring compliance of various quality measures. Monitoring manufacturing processes
Entering any defects / deviations & taking corrective actions with the concerned department.

Career Objective:
5 years and 6 months experience in production, quality, and injection mould operation, Customer quality, Assembly and man management.
Expertise in streamlining the working procedures, formulating cost effective solutions for enhancing production operations
A keen strategist and planner with skills in conceptualizing and effecting process initiatives to enhance product operational efficiency and productivity.
Exceptional work ethic, interpersonal, analytical, troubleshooting & team building skills along with ability in multi-tasking and timely completion of all assignments.
Well versed with ISO-TS16949 Systems, Quality Circles, PokaYoke, Kaizen, 5S & 3C.
Adroit in heading overall operations and production activities with a view to enhance the operational efficiency, eliminating obsolescence and achieving cost reduction