• Gender: Male
• Age: 61
• Designation: PPM
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Preferred Location: Pune
• Work Experience: 36.6 Year(s)

Education

AMI MECH(E) From Nehru College of Aeronautics & Applied Science, Coimbatore. in 1986

Short course From CIPET Madras in 1990

12th From University of Calicut in 1982

10th From Board of Education Kerala in 1979

Skill Sets

Leadership
Self - Starter/Initiative/ Team work
3+ (Positive approach/Positive Thinking /Positive Action)
3D (dedication/Discipline/Devotion)
Preparation PFMEA
Control Plan
Quality Plan
SQC Technique
Preparation of PPAP
MSA Study
APQP.
Awareness PU foam IS/DIN standard
Awareness Plastic Sheet IS/DIN standard
Awareness Non-Woven Fabric ASTM Standards

Work Experience

PPM: Since Jul 2011
Plant Manager : Dec 1998 to Nov 2010
Company Profile : Leading OEM suppliers for reputed customer like Tata Motors, Paiggio, Eicher volvo, Tata Johnson control, Tata marcopolo, International tractors and Ashok Leyland .
Job Profile :
Day to day monitoring of operational activity of sheeting line (two), Vacuum forming machines (eleven), Blow molding.
Assisting Raw material purchase and development, Master batch and additive of PP, HDPE(Blow molding), LDPE, PP(Non Woven), Flame retardant, UV master batch etc.
Assisting capital equipment’s purchase both domestic and import.
Handling crucial project and implementation.
Erection commissioning of 600 kg co-extrusion sheet line instrumental negotiation and line specification.
Import, Erection commissioning of double stage palletizing extruder
Total design erection commissioning of 60MTx2 silo system with feeding and conveying system.
Co ordination of all product testing activity like CIRT, ARAI, SITRA, BTRA.
Authorized to co ordinate with government agencies like labour department and industrial department.

Plant Manager
Dec 1998 to Nov 2010
Job Profile :
Over all in-charge of operation in the plant with specific thrust on quality
Co-ordination with sheeting line, vaccum forming & PU foam dept. for achieve better production & efficiency.
Managing and deploying skilled / unskilled man power requirement for various
operations.
Overlooking the administrative activity
Safety & fire safety training responsibility has with me.
Developing Sub-Contractors & Auditing their activity.
Responsible for maintaining ISO : TS/16949 - 2000 working as MR.
Reporting to the Managing Director.
Heading Mold development activities by dedicated pattern makers /mold shop.
Responsible for the management and coordinate of plant operation
Plan organize and direct the manufacturing and maintenance operation which ensure the most effective return on assets.
Initiate plans and process which minimize mfg. cost through effective utilization of man power, equipment, facilities, material, and capital.
Assume attachment of business objective and production schedule while ensuring product standard that will exceed our customer expectation
Implement manufacturing strategies and action plan to ensure that facility support the business objective of the company.
Encourage use of new technique and focus on fact-based problem solving.
Continually improve safety record by addressing all physical issue end employee safety attitude
Maintain and improve housekeeping in all areas.
Maintain individual skill keeping up to date with latest production and production management concept.

Specialist Achievement :
Instrumental in modifying the sheeting line calendar cooling system to process Polypropylene sheets.
Instrumental in vacuum forming molded assembly mold in reverse forming method to achieve good gloss & thickness for Tata Motors.
Instrumental in reprocessing the PU form trims initially grinding and later processing into molded slabs to be used as cheap insert in PU
Molding by that the value addition of the products.
New sheet line with Co-extruder and carried out test run at Mfg. Premises in Shanghai China and later installed commissioned productionised at AFL.
Member of Indian Plastic Institute.
Gone through correspondence course in PACKAGING TECHONOLGY IIP Mumbai
Kaizen :
Introducing transporting trolley & racks for material storage & transportation by reducing manpower requirement.
Introducing conveyor system to transport moulded foam near by dispatch area with on line inspection.

Value Engg.
In one of our vacuum forming machine modified into forming process by deleting the bottom heating system by doing with only with top heaters. By saving electricity consumption by reducing from 350 unit/day to 200 unit/day.
Personal Achievements
Underwent training on PVC/calendering technology at Klockner pentaplast Gmbh Germany for a period of 6 months.
Successfully underwent training in Non-Woven Spun bound technology at C/L Fibre Co. Near Shanghai - In China.
Passed short course for lead Auditor for IS-14001 (EMS System)from DNV.
Underwent training in Spunlace Nonwoven fabric Line at Feilong Mfg Co. Ltd. , Near Shanghai in China.
Participated in K-92. plastic exhibition in Dusseldorf Germany.

Senior Production Manager
Nov 2010 to Jul 2011
Company Profile : Leading OEM suppliers for Compounded polymer like PP, Filled PP, Glass filled PP, ABS, Nylon, PC etc. to leading automobile component moulders for OEM’s like Tata Motors, Paiggio, Tata Auto plast, Volks Wagon, Mahindra & Mahindra, Lumax, Tata toyo and many others.
Job Profile :
Looking after entire production activity of five extruder of various out puts from 50 kg to 1 ton.
Day to day production planning
Monthly planning of raw materials, additives & fillers.
Coordinating and monitoring of break down and preventive maintenance.
Authorized to manage operational activity like man power planning, implementing shift schedule for supervisors, operators and Contract workers.
Monitoring and planning of day to day dispatches in co ordination with marketing and stores.
Part of core team of new product development and upgradation
Worked as senior Production Manager and reporting to the Managing Director.

Production Manager.
Aug 1997 to Dec 1998
Company Name : Sarika Plastics Pvt. Ltd.
Company Profile : Leading Supplier to Hindustan Lever Ltd of various injection mould item for powder, Shampoo other products. Also Mfg. blown film supplying corporate clients in and around Pune as bags & tubings.
Job Profile :
Day to day Production planning for all shift as per schedule from Mktg. Dept for both injection moulds dept/ blown film dept.
Raw material procurement planning
Planning preventive Maint. Activities
Attending & coordinating customer complaint
Planning & deployment required manpower
Approving consumable & spare bills for further payment.
Quality Issue / trouble shooting responsibility lies with myself.
Reporting to the director.

Junior Supervisor
Feb 1997 To Jul 1997
Company Name : Royal Cushion Vinyl Production Pvt. Ltd.
Company Profile : Leader in leather cloth Industry only manufacturing company on export market also Mfg rigid PVC Films with "Alfa Term" Italy based company.
Job Profile :
Day to day shift calendar operation monitoring
Delegating job responsibilities junior supervisor
Preparation of monthly report, down time analysis of calendar line
Involved in ISO- 9002 implementation activities as per road map.
Hand on training to junior supervisor & operators.
Monthly MIS Fine tuning & modifying the formulation for various product specification

Engineer
Jul 1992 to Dec 1996
Company Name : Kloeckner Supreme Penta Plast Ltd.
Company Profile : Mfg. of rigid PVC films in collaboration with world leader " PENTA PLAST" brand- Having Capacity of 2500 Tons. In modern fully automised Berstoff Calander Line with international specifications. for production excellence.
Job Profile :
Day to Day shift calendar line operation
Monitoring the operators skilled workers
Production to various grade film formulation
Coordinating production planning with team comprising production Manager/ DGM Mktg.
Preparation Raw material / Production / Recycling / Scrap Reconciliation
Production planning of Slitter activity.
Also worked as internal audit for ISO 9002 Quality system
Taking care of the process trouble shooting in the shifts.
Underwent A training in PVC / Calendaring technology in Klocke Pentaplast Germany.
Hand on experience of extrusion and calendar line & other utilities & commissioning
Worked from the construction stage of entire plant and the utilities.
Monitored erection and commissioning of the plant by the various sub contractors.

Supervisor
Jun 1990 to Jun 1992
Company Nane : Cosmo Films Ltd.
Company Profile : Leading in Bopp Films, Controlling the 80% Indian Market a Major exporter Mfg. of BOPP films for various application like adhesive tape, print lamination cigarette over rap etc in the German Make BRUCKER Line.
Job Profile :
Operation of State of Art Bopp Line
supervisor of Winder Operators
Controlling Live operation (PLC system Based) In the shift
Preparation of production report
coordinating with quality assurance / stores
Coordinating with Maint. Dept. for Break down.
Reporting to the Production Manager.

Engineer.
Sept 1988 to May 1990
Company Name : Lamijab & Paper Pvt. Ltd.
Company Profile :
Job Profile : Manufacturing of tarpaulin HDPE / PP woven sack integrated facility of tape plant, weaving of sacks, LDPE lamination stitching & Bag making. Flexo graphic Printing also lamination of various type of papers .
Job Profile :
Supervisor of M/c. operations & skilled workers
Day to day production planning
Co-ordination with Maintenance Department for break down & preventive maintenance.
Preparing production report
Co-ordinating with quality control Department


M/s Fordec (India) Pvt. Ltd 01/06/1987 31/07/1988

Future Goals

To become a Best Techno Commercial by which my strength are to be utilized for the sake' of organization growth and myself.