Ref. No. : CA - 32614 - (Production - Moulding – with 10.7 years in Plastic Industry)

Education

Diploma in Mechanical Engineering (DME) | 2015 from Karnataka University

Skill Sets

Production Operations
SMED
Troubleshooting Related to injection moulding process
Mould change
Quality Management

Work Experience

Production Engineer
From 11/2020 - Present,
Company profile- multi-business company, has diversified presence in Building, Consumer Products, Packaging Products and Retail. manufacturer of sanitary ware products in India.

Job profile-
Provide technical leadership for scientific injection moulding process to steer production operations and support the organization in the realization of the company's vision and achieve the production goals.
Plan and implement improvements to plant operations in regards to efficiencies of equipment, throughput, reliability, manpower, safety, utilities, cost, and operational needs.
Establish and implement continuous improvement projects and activities including 5S, Kaizen, EMAAS, Lean Manufacturing, 6 Sigma, 8D & 7QC tools, etc.
Adhere to production targets, quality parameters, review the machine healthiness, and update the status/decisions to the management in daily production meetings.
Confer with management, engineering, and other sta regarding manufacturing capabilities, production schedules, and other considerations to facilitate the production process.
Conduct routine maintenance functions including repair, troubleshooting, diagnostics, and maintenance reliability and ensure to maximize Mean Time Between Failure (MTBF) and minimize Mean Time To Repair (MTTR).
Ensure minimum die/mould change overtime and trial new mould/die on the machine. Contribute to Process set-up of spruce picker robot and 4 axis robot.
Plan and execute shutdowns & start-up activities for plant modification jobs, maintain equipment history, and prepare Management Information Reports.
Monitor and report issues with injection moulds, make recommendations for refurbishment based on production factors such as cycles, process capability and tooling history.
Provide technical leadership and mentor ship to process technicians, operators and other moulding personnel. Stay abreast of all applicable process technology, equipment and control technology to optimize operations to meet business and plant goals.

Team Leader (Production)
From 02/2017 - 11/2020
Company profile-Industry: Automobile , Auto Ancillaries , Electric Vehicle & Dealers.

Injection Molding Operator
Motherson Automotive Technologies & Engineering Pvt. Ltd.,
From 02/2015 - 02/2017,

Knowledge Purview
Materials PBT, PC+PBT, PP Glass Filled, ABS, PE, PMMA, PT, ASA, Manzolite (BMC), HDPE, PP, LDPE and GPPS

Expertise:
Machine Expertise: Toshiba Injection Molding Machine (230,300,450,1050ton & 1300ton) | Nigata Injection Molding Machine (350ton & 450 ton) |
Engle Injection Molding Machine (450ton & 1100 ton) | Krassus Maai Injection Molding Machine (550ton & 650ton) |
Ferromatic Millacron Injection Molding Machine (1000, 775 & 660ton) | Arburg Injection Molding Machine (200ton) | Fomtec
Vertical Injection Molding Machine (40ton) | FCS Injection Molding Machine (450ton) | Witts Man Robot 4(axis) | Sprue Picker
Robot | Negri Boshi Injection Mounding Machine (430, 550, 850, 900 & 1000ton) | Engle 4k Machine (1500ton) | Huskay
Injection Molding Machine (350 & 650ton) | Knowledge of other auxiliary equipment like MTC, Dehumdifier, Chiller
Compressor

Moulding Processing Injection Molding, Gas Assist Injection Moulding, Robot knowledge 4asix and Vertical Injection Moulding, Nut

Expertise: Insert Machine |

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