• Gender: Male
• Age: 37
• Designation: Sr Production Engineer
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Preferred Location: Jalaun
• Work Experience: 21.3 Year(s)

Education

PGD-PPT AICTE Thiru Vi Ka Industrial Estate, SIDCO Industrial Estate, Guindy, Chennai, Tamil Nadu 600032 CIPET 74% 2009

Skill Sets

Experience In Production Moulding

Work Experience

Sr Production Engineer
Since January 2019
Company Profile : It is An ISO 9001-2008 Company manufacturing company having injection and blow molding in-house facility.
Job Profile :
Manpower handling & Utilization.
Documentation of Production.
Production planning as per required qty by the customers.
Handling resources for daily production continuous line process.
To provided on job training to work men. for automated technology in use
To ensure good housekeeping standard maintained.
To provides safety training to work men.
Give knowledge about existing technology in plant and make highest point of utilization
To keep an effective control over raw material consumption.
Satisfy customer by delivery and quality of proud.
Ready to work in shifts.

Sr. Engineer - Production.
August 2012 to Dec 2018
Company Profile : It is An ISO 9001-2008 Company manufacturing company having injection and blow molding in-house facility.

Sr. Production Engineer
May 2010 to Jul 2012
Company Name : Abhijeet Plastic Pvt.ltd.
Company Profile: It is An ISO 9001-2008 Company manufacturing company having injection and blow molding in-house facility.

Junior Production Engineer
August 2008 to Apr 2010
Company Name : Time Technoplast Ltd.
Company Profile : Leading manufacturer of extrusion Making turf sheet. And Blow molding manufacturer barrel.

Junior Production Engineer
January, 2007 to Jul 2008
Company Name : Supremo Pastics Pvt Ltd.
Company Profile:- Supremo plastics manufacturing food packaging product HDPE (milk can). Chemical cans, 5ltr to 35ltr

Production Engineer
August 2005 to Dec 2007
Company Name : Kaushal Bio tech Pvt Ltd
Company Profile : Manufacturer and exporter of children toys, ride on, Backyard play station, children’s slides and toddler swings . by using extrusion blow moulding machine

Job Profile :
Production Planning :
Analyze and plan production schedules, processes, documentation, tools etc.
Preparing monthly production plan and circulation and monitoring for achieving the set targets to meet the customers need.
Planning to procure the raw material for the required production specification wise.
Recommend modifications to production process.
Review of Production vs Dispatches with Quality department.
Maintain an awareness of developments in the field of production engineering in the area safety & department objective.

Production / Manufacturing :
Troubleshooting, good hands on experience in handling latest technology Injection & blow molding machine.
Reduce PPM & improve productivity.
Lead member in Planning & Process related activities as per customer need
Ensuring the products compliant with the required standard (as per work instruction).
Verifying section-wise process parameters and to ensure all parameters.
Ensure usages of left over compounds (semi-finished goods).
Ensure delivery of products as per customers’ requirement with standard specification.
Preparation of various MIS & Swan as regards to productivity, quality, and performance.
Re-allocating tasks whenever needed to achieve deadlines.
Inventory Management.
Organizing Non Conformity review and action plan (Re work instruction & NC part handling work instruction).
Achieve & Monitoring Oee, Availability, Performance, Efficiency, Rej Label, Availability, Performance, Quality Rate & Scrap Level As Per Company Target.

Manpower Planning:
Notifying the manpower requirement for the production.
Training & Development –
To assess the training need of the employees regards company policy, dept. objective, safety & standards.
Ensure proper training of operators as per plan...
Monitoring effectiveness of training imparted. Working with managers to implement the company's policies and goals(OJT);
Reviewing the performance of subordinates;
(Skill Matrix)
Training and guiding teams towards identifying factors critical to quality, reducing
Process variation, improving capabilities & increasing the productivity with less rejection & down time.

Project Management:
Provide the production /planning and control support for new developments.
Cost Analysis / benefits on the new projects.
Recommending new projects, activities, automation to improve productivity, cost reduction Drive.
Related to project discuss with CFT team & corporate team.
New Mahindra project.

Safety :
Ensure the safety of Man, Machine and Materials, Method (4M).
Train the operators for safety rules and regulations (ISO 14001&18001 requirement)
Ensuring the zero accident level at all times as per company safety policies.

Quality Management System:
To lead as a Management Representative for implementing the quality management system in the organization.
To train the employees towards the system, importance and compliance.
Compliance on the part Quality Management System and conducting internal audit.
Implementation of 7qc tools& iso ts 16949-2008 & TQM.

Other Responsibilities (Day- day activities):
Analyze and plan production schedules for dispatches in line with the month's business plan.
Review production against dispatches (plan vs. act).
Material planning - both RM & Child part (bop).
Check WIP and keep control (single WIP plan)
Check Nonmoving excess produced FG
Key in last minute rush orders preferably without upsetting the planned commitment (TAKT TIME)
Should be demanding and assertive to balance between production deliveries and marketing Needs.
Formulating and implementing cost saving measures and modifications to achieve substantial reduction in terms of production cost & energy consumption
Monitoring Production target, Production Planning, Process measurable as per department target.
Blow molding & Injection molding process setting.(product fault solve )
Finishing center & assembly all activities.

Documentation:
Daily ISO-TS 16949, MSES documentation for update & implementation.
Daily process measurable. (OEE. PPM, REJ % & SCRAP, Availability, Performance, Quality)
Daily follow production plan vs. act.
Every day check & verified SWAN entry.
Prepare & attend 8D & CAPA regards process loss & safety, green cross record.
Keep all the record verification ISO- TS 16949 AUDIT,.MSES requirement (For External & Internal Audit) purpose.
Actively participated in auditing of ISO-TS 16949, 5S.
Undertaking regular Internal Audits, Root Cause Analysis, troubleshooting and reviews to ensure adherence to highest stand.
Check all document update display proper way & proper place.

M/C Handle
Blow Moulding
Jagmohan - 20, 50, 60, 80, 100,150.200.230 & 300 LITR, EBM – SINGLE STATION AIR
5 Liter CMP EMB- Double Station

Injection Moulding
HI TAN - 1300 TON
WINDSOR - 800 TON
L&T - 450 TON & 250 TON
Super Master -650, 450, 350, 250
OMEGA - 660, 350,

Material Handle
HDPE (IPCL,HALDIA, GAIL, MARLEX, RIL, MOBIL, SABIC, JPE)
PP (HALDIA, BOURGE, LOTRENE, SABIC
Nylon 6, 66 (DUPOND)
PC (LEXAN FROM KOREA, TRIREX FROM DSW KOREA)
POLY ETHYLENE (BORSEL)

Production Supervisor
October 2003 to July 2005.
Company Name: Trimurti Polymars
Company Profile: An ISO.TS.16949:2009 certified company. Kirti Group of companies having turnover of 400 cores kriti group having a strong presence in plastic & oil sector. Kriti has a large injection molding setup in pune engaged in manufacturing of injection molded components.

Future Goals

Optimum utilization of my knowledge, skill and experience towards continues improvement and growth. To proof myself an efficient & energetic member of a Progressive Organization that gives me Scope to apply my knowledge & Technical Skills as a member of a Team that dynamically works towards success & growth of the organization.