• Gender: Male
• Age: 37
• Designation: Production Engineer (Injection Moulding Production/Maintenance/QA).
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Preferred Location: Rudrapur
• Work Experience: 19.3 Year(s)

Education

Diploma in mechanical engineering from IGITM hariyana

Skill Sets

A dynamic professional with more than 15 years of rich experience in injection moulding (production/maintenance/QA).
Excellent interpersonal and relationship management skills with strong analytical, problem solving & organizational abilities.
Deft in managing the wide spectrum of tasks including new tool trials, machine and line efficiency improvement.

Hands on experience on injection moulding machines ranging from 40 T to 1800T.
Handling of Hot Sprue Moulds & Multi core Moulds.
Handling chiller unit 1 tone to 5 tone .

Work Experience

Production Engineer (Injection Moulding Production/Maintenance/QA).
Since July 2008
Job Profile :
Weekly production and machine planning as per customers required .
Mould loading and unloading planning.
Handling toolroom mould maintenance.
New mould trial .
Set up and adjustment of moulds.
Handling machine and equipment failure.
Resolving the all minor and major problem of machine maintenance.
Machine maintenance planning and record in machine history card.
Daily machine problem (in-house and vendor) analysis .
Shutout all problems/break down with why why analysis.
Daily check sheet filling and close white tag red tag status.
Machine maintenance pm plan as per pm schedule.
Lead accountability issues related to moulding and assembly line
Daily reviewing OEE, utilization and efficiency and act accordingly to improve.
Improve system documents as per TS requirements
Accountable for new parts as per customer requirements
Improving IMM productivity and efficiency.
Following LPA process on daily basis.
Implemented Cellular manufacturing, Kanban, One piece flow practices at workplace.
Resolving IMM issues and improvement through Kamishibai process.
Skill evaluation and skill up gradation of associates.
Conducting SAFE audit and implementing observations.
100% LOTO application and implementation to all identified jobs.
Work balance chart of all operations
SMED event organize and reduction of changeover time.
Internal Audit of ISO TS 16949.

Senior Technician
June 2005 to march 2008
Company Profile : Manufacturer of optical drinking water botal , jar,caps, mobile plastic parts etc
Job Profile :
Process Optimization
Responsible for effectively managing day-to-day module operations.
Utilization of Man and Machine
Daily Rejection (process & internal customer) Analysis
Downtime analysis(5 Why analysis)
Active participation in Preventive maintenance of machines

M/C’s Knowledge:
Super master,
jet master,
L&T
FM
Demand
Lath machine
Drill machine
Milling machine
Hitech

Moulds Knowledge:
Two Plate Mould, three plate mould, moulds having direct sprue gate, pin point gate, submarine gate, split moulds for undercut mouldings, runner less moulds, hot runner moulds, split cores actuated by hydraulics, TANDEM mould, Moulds having MGO, Hydraulic cores.

Materials Processed:
Various grades of PC,ABS, ABS, nylon, PET, PPS & PP.

Projects & Achievements:
Stamper life improvement
Reduction of cycle time
Enhance Injection efficiency
Online recycling of feed system, by connecting granulator with Piovan conveying system in JSW moulding m/c.
Testing and quality improvement for extruded plastic product